Volkswagen Corrado (1993 year). Manual - part 193

 

  Index      Volkswagen     Volkswagen Corrado - service repair manual 1993 year

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  191  192  193  194   ..

 

 

Volkswagen Corrado (1993 year). Manual - part 193

 

 

TRANSMISSION REMOVAL & INSTALLATION - M/T 

         1993 TRANSMISSION SERVICING
         Volkswagen Manual Transmission Removal & Installation

         Volkswagen;  Corrado SLC & Passat

         REMOVAL & INSTALLATION

         CLUTCH ASSEMBLY

NOTE:    Transaxle may be lowered out of vehicle without removing
         engine.

         Removal
         1) Disconnect negative battery cable. Disconnect electrical
connectors from transmission. Remove connecting tube to intercooler
(if equipped).
         2) Disconnect gearshift cables, cable supports and linkage
from transmission. Remove clutch slave cylinder and wire aside.
disconnect speedometer drive from transmission. Remove upper engine-
to-transaxle bolts.
         3) Remove 3 right side engine mount-to-engine bolts and one
left side transmission mount bracket through bolt. In vehicles with
ABS (Anti-Lock Brake System) it may be necessary to remove coolant
overflow reservoir to access left side through bolt.
         4) Remove radiator fan, cover and mount. Remove nut from
front transmission mount. Attach Engine Support (10-222A) with Bases
(10-222A/1) to engine. Slightly tighten engine support and remove
starter. Remove left transaxle mount bracket.
         5) Remove long left side transmission support bracket. Remove
balance weight from mount. Remove heat shield for right side inner CV
(constant velocity) joint.
         6) Disconnect axle shafts at flanges and wire aside. Remove
left side transaxle mount from transaxle. It will be necessary to push
rearward on mount for clearance to remove long transaxle mount bolt.
         7) Push transaxle mount to right and pull down to remove from
vehicle. Remove small gear carrier housing cover. Support transaxle
with floor jack. Remove rear transaxle mount. Remove lower transaxle-
to-engine bolts. Carefully pry transaxle from engine and lower.
         8) Using Flywheel Lock (3067) or similar device, hold engine
from turning. Remove pressure plate bolts. Remove pressure plate and
clutch disk. If flywheel needs repair or replacement, remove flywheel
from engine.

TRANSMISSION REMOVAL & INSTALLATION - M/T 

         Inspection
         Inspect pressure plate springs ends for damage or scoring.
Scores up to .12" (3mm) deep are acceptable. Replace pressure plate
if:
 * Contact Surface Has Burns, Cracks Or Chatter Marks
 * Contact Surface Has Grooves Or Defective Spring Connections
 * Diaphragm Spring Has Deep Scores, Pointed Tips Or Are Bent Or
Broken
 * Pressure Plate Housing Is Distorted Or Broken
 * Pressure Plate Housing Spring Connections Are Defective
 * Pressure Plate Housing Dowel Pin Bores Are Deformed
 * Pressure Plate Housing Rivets Are Damaged Or Loose
 Replace clutch disk if;
  * Worn To Surface Of Rivet Heads
 * Rivets Are Loose, Missing Or Damaged
 * Friction Material Is Oil Or Grease Soaked
 * Friction Material Is Loose, Cracked Or Grooved
 * Hub Is Rusted Or Damaged
 * Springs Are Rusted Solid, Broken, Cracked Or Loose
 * Torsion Damper Spring Guide Is Broken
 * Torsion Damper Cover Damaged
 * Torsion Damper Grooved Or Not Functioning

NOTE:    Pressure plate has a protective grease coating. Remove
         contact surface grease only. Service life will be shortened
         if remaining portions of pressure plate protective grease
         are removed.

         Installation
         1) Replace input shaft "O" ring. See Fig. 2. Ensure clutch
disk slides on input shaft spines. Splines may be lightly greased.

TRANSMISSION REMOVAL & INSTALLATION - M/T 

Fig. 2:  Exploded View Of Clutch Assembly Components
Courtesy of Volkswagen United States, Inc.

END OF ARTICLE

TRANSMISSION SERVICING - A/T 

         TRANSMISSION SERVICING
         Volkswagen Transmission Servicing - Automatic

         Corrado SLC, EuroVan, Passat

         IDENTIFICATION

AUTOMATIC TRANSMISSION APPLICATIONS TABLE

ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ

Model                                           Transmission

Corrado SLC & Passat  ...........................  Model 096
EuroVan  ........................................  Model 098

ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ

         LUBRICATION

         SERVICE INTERVALS

         Check fluid level at each oil change. Change fluid every 30,
000 miles under severe driving conditions. On Corrado SLC and Passat,
replace filter (if equipped) every 30,000 miles.

         CHECKING FLUID LEVEL

         Transmission
         Park vehicle on level surface, with transmission at normal
operating temperature. Set selector lever to Park or Neutral. Apply
parking brake. Allow engine to idle. Remove dipstick, wipe clean, and
reinsert. Remove dipstick. Fluid level should be between marks on
dipstick.

         Final Drive
         Oil level in the final drive does not need to be checked.

         RECOMMENDED FLUID

         Transmission
         Use Dexron or Dexron-II ATF.

         Final Drive
         Use G50 or SAE 75W-90.

         FLUID CAPACITY

TRANSMISSION REFILL CAPACITIES TABLE

ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ

                                Refill              Dry Fill
Application                     Qts. (L)            Qts. (L)

 

 

 

 

 

 

 

Content   ..  191  192  193  194   ..