Volkswagen New Beetle. Manual - part 976

 

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Volkswagen New Beetle. Manual - part 976

 

 

COOLANT PUMP, REMOVING AND INSTALLING

Special tools, equipment, testers, measuring instruments and auxiliary items required 

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T10007 Refractometer  

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V.A.G 1306 Drip tray  

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V.A.G 1331 Torque wrench (5...50 N.m)  

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VAS 5024 Assembly tool for spring-type clamps 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Cooling System - New Beetle, 2.0L (AEG, AVH, AXG, BDC BEV & BGD)

  

Fig. 22: Identifying Special Tools 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Removing 

NOTE:

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Always replace seals and gaskets.  

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Cooling System - New Beetle, 2.0L (AEG, AVH, AXG, BDC BEV & BGD)

  

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Drain coolant, See COOLING SYSTEM, DRAINING AND FILLING .  

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Remove ribbed belt, See RIBBED BELT, REMOVING AND INSTALLING .  

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Remove tensioning element for ribbed belt.  

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Remove upper and center sections of toothed belt guard.  

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Take toothed (timing) belt off coolant pump toothed belt pulley. See TOOTHED BELTS, 
REMOVING, INSTALLING AND TENSIONING
 .  

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Unscrew securing bolt -1- for rear toothed belt guard -2-. See Fig. 23 .  

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Unscrew securing bolts -5- for coolant pump and remove coolant pump -4-. 

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The lower section of the toothed belt guard need not be removed.  

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The toothed belt should be left in position on the crankshaft pulley.  

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Cover the toothed belt with a cloth to protect it from coolant before 
removing the coolant pump.  

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Cooling System - New Beetle, 2.0L (AEG, AVH, AXG, BDC BEV & BGD)

  

Fig. 23: Removing Coolant Pump 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Installing 

Installation is performed in the reverse sequence. Note the following: 

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Moisten new O-ring -3- with coolant. See Fig. 24 .  

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Install coolant pump -4-. Installation position: Coolant pump sealing plug faces downward.  

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Tighten securing bolts -5- to 15 N.m.  

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Tighten securing bolt -1- for rear toothed belt guard -2- on cylinder head to 20 N.m 

Fig. 24: Installing Coolant Pump 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Installing toothed belt and adjusting timing. See TOOTHED BELTS, REMOVING, INSTALLING 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Cooling System - New Beetle, 2.0L (AEG, AVH, AXG, BDC BEV & BGD)

  

 

 

 

 

 

 

 

Content   ..  974  975  976  977   ..