Volkswagen New Beetle. Manual - part 548

 

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Volkswagen New Beetle. Manual - part 548

 

 

Fig. 110: Installing Pump Impeller Onto Drive Shaft 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

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Pull old seal -4- off hydraulic pump -5- and replace it with a new seal.  

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Position motor -1- with new pump impeller onto hydraulic pump -5- and secure using new screws -2- 
(screws -2- are micro-encapsulated, torque setting 5 N.m). 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ACCESSORIES & EQUIPMENT Convertible Top - New Beetle

  

Fig. 111: Removing Seal From Hydraulic Pump 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

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Install hydraulic pump, see HYDRAULIC PUMP, REMOVING AND INSTALLING .  

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Fill hydraulic system and bleed, see HYDRAULIC SYSTEM, FILLING AND BLEEDING .  

OIL RESERVOIR, ASSEMBLY OVERVIEW 

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Remove hydraulic pump. See HYDRAULIC PUMP, REMOVING AND INSTALLING .  

1. Torx(R) screws 

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2 N.m.  

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Always replace screws.  

NOTE:

The following list refers to items in Fig. 112 .

 

2003 Volkswagen New Beetle GLS 

1998-2004 ACCESSORIES & EQUIPMENT Convertible Top - New Beetle

  

2. Oil reservoir  

3. O-ring 

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Always replace.  

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O-ring is included in repair kit.  

4. Hydraulic pump  

Fig. 112: Identifying Oil Reservoir Assembly 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

OIL RESERVOIR, REMOVING AND INSTALLING 

Removing 

WARNING:

Place a container under pump to collect oil leaking out, before 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ACCESSORIES & EQUIPMENT Convertible Top - New Beetle

  

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To disassemble, loosen Torx(R) screws -1- and collect oil that runs out.  

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Remove Torx(R) screws -1- and remove oil reservoir carefully. 

disassembling the reservoir.

 

2003 Volkswagen New Beetle GLS 

1998-2004 ACCESSORIES & EQUIPMENT Convertible Top - New Beetle

  

 

 

 

 

 

 

 

Content   ..  546  547  548  549   ..