Volkswagen New Beetle. Manual - part 2557

 

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Volkswagen New Beetle. Manual - part 2557

 

 

2. Press cap on from side (arrow 1). See Fig. 31 . Press opening together to form a slot. If necessary, heat 

cap in hot water. 

Fig. 31: Installing Cap (Vehicles Built Up To May 1999) 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

3. To remove and install circlip, using a screwdriver pull gear lever in direction of arrow (A), while pushing 

down spacer bushing onto stop, in direction of arrow (B). See Fig. 32 . DO NOT tilt spacer bushing when 
pushing down. Carefully release pressure at groove in gear lever for circlip. Tighten bolts and nuts to 
specification. See TORQUE SPECIFICATIONS 

 

2003 Volkswagen New Beetle GLS 

1998-04 MANUAL TRANSMISSIONS Servicing - New Beetle (5-Speed, 02J)

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 9:09:07 AM

Page 34 

© 2004 Mitchell Repair Information Company, LLC. 

Fig. 32: Removing & Installing Circlip 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

Removal & Installation (Vehicles Built From June 1999) 

NOTE:

Removal and installation procedure information is not available from 
manufacturer. Use illustration as an aid for procedure. See Fig. 33 . Note the 
following points when servicing. 

 

2003 Volkswagen New Beetle GLS 

1998-04 MANUAL TRANSMISSIONS Servicing - New Beetle (5-Speed, 02J)

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 9:09:07 AM

Page 35 

© 2004 Mitchell Repair Information Company, LLC. 

Fig. 33: Exploded View Of Gear Lever & Gear Housing (Vehicles Built From June 1999) 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

1. Lubricate all mountings and sliding surfaces with Polyurea grease (G 052 142 A2). To remove lock plate 

 

2003 Volkswagen New Beetle GLS 

1998-04 MANUAL TRANSMISSIONS Servicing - New Beetle (5-Speed, 02J)

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 9:09:08 AM

Page 36 

© 2004 Mitchell Repair Information Company, LLC. 

for gate selector bracket, lift tab in direction of arrow. See Fig. 30 .  

2. To remove and install circlip, using a screwdriver pull gear lever in direction of arrow (A), while pushing 

down spacer bushing onto stop, in direction of arrow (B). See Fig. 32 . DO NOT tilt spacer bushing when 
pushing down. Carefully release pressure at groove in gear lever for circlip.  

3. Insert spring so spring extension (A) lies above pin (arrow). See Fig. 34 . Pull spring extension (B) down 

so it reaches below pin (arrow). 

Fig. 34: Installing Spring (Vehicles Built From June 1999) 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

4. Install transmission selector lever/relay lever as shown. See Fig. 35 . Relay lever (2) locates in guide rail 

of gear selector lever (1) via shoe (arrow). Tighten bolts and nuts to specification. See TORQUE 
SPECIFICATIONS 

 

2003 Volkswagen New Beetle GLS 

1998-04 MANUAL TRANSMISSIONS Servicing - New Beetle (5-Speed, 02J)

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 9:09:08 AM

Page 37 

© 2004 Mitchell Repair Information Company, LLC. 

 

 

 

 

 

 

 

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