Volkswagen New Beetle. Manual - part 2555

 

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Volkswagen New Beetle. Manual - part 2555

 

 

Fig. 24: Pulling Seal & Sleeve As One Piece (Right Flange Seal) 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

6.  

Using a drift (3106) drive seal into sleeve onto stop. See Fig. 25 . Fill space between sealing lip and dust 
lip with sealing grease (G052 128 A1). Insert flange shaft. 

CAUTION: DO NOT bend seal when driving NEW seal into sleeve onto stop. 

NOTE:

Installing seal and sleeve as two piece, is covered in this step. To install 
seal and sleeve as one piece, go to step 7 . 

NOTE:

Continue installation on step 8 . 

 

2003 Volkswagen New Beetle GLS 

1998-04 MANUAL TRANSMISSIONS Servicing - New Beetle (5-Speed, 02J)

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 9:09:07 AM

Page 26 

© 2004 Mitchell Repair Information Company, LLC. 

Fig. 25: Driving Seal Into Sleeve (Right Flange Shaft) 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

7. Clean sitting place of seal in transmission. Pull seal and sleeve together. Turn spindle from assembly 

device (3066) with nut (B) in threaded piece from differential. See Fig. 26 . Pull in seal with sleeve, using 
press piece (T10148) onto stop, by turning nut (B). Fill space between sealing lip and dust lip with 
sealing grease (G052 128 A1). Insert flange shaft. 

 

2003 Volkswagen New Beetle GLS 

1998-04 MANUAL TRANSMISSIONS Servicing - New Beetle (5-Speed, 02J)

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 9:09:07 AM

Page 27 

© 2004 Mitchell Repair Information Company, LLC. 

Fig. 26: Installing Seal & Sleeve (Right Flange Seal) 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

8. Install flange shaft with cone head bolt and tighten to specification. See TORQUE SPECIFICATIONS 

Connect oil return line for turbocharger, if equipped. Connect drive axle shaft to transmission flange 
shaft.  

9. Install drive axle shaft protective cover, if equipped. Top off transmission oil. See LUBRICATION 

Install sound insulation trays.  

BACK-UP LIGHT SWITCH 

Removal & Installation (Vehicles Built Up To May 1999) 

Removal and installation procedure not available from manufacturer. Use illustration as an aid. See Fig. 27 

 

2003 Volkswagen New Beetle GLS 

1998-04 MANUAL TRANSMISSIONS Servicing - New Beetle (5-Speed, 02J)

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 9:09:07 AM

Page 28 

© 2004 Mitchell Repair Information Company, LLC. 

Fig. 27: Locating Back-Up Light Switch (Vehicles Built Up To May 1999) 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

Removal & Installation (Vehicles Built From June 1999)

 

2003 Volkswagen New Beetle GLS 

1998-04 MANUAL TRANSMISSIONS Servicing - New Beetle (5-Speed, 02J)

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 9:09:07 AM

Page 29 

© 2004 Mitchell Repair Information Company, LLC. 

 

 

 

 

 

 

 

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