Volkswagen New Beetle. Manual - part 2542

 

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Volkswagen New Beetle. Manual - part 2542

 

 

Fig. 162: Disconnecting Oil Return Line For Turbocharger From Engine 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

See FRONT AXLE SHAFT 

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Screw drive shaft protective cover if installed  

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Screw protective cover for drive shaft if installed.  

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Top off transmission oil. See CHECKING FLUID LEVEL 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

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Install sound insulation tray.  

Tightening torques: 

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Flange shaft to transmission (conical head bolt). See REMOVING , item 18.  

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Protective cover for drive shaft to engine  

DIFFERENTIAL, DISASSEMBLING AND ASSEMBLING 

Special tools and equipment 

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V.A.G 1582 Puller  

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V.A.G 1582/3 Grip  

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VW 412 Press tool  

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40-105 Thrust plate  

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VW 401 Press plate  

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VW 402 Press plate 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

Fig. 163: Identifying Special Tools And Equipment (1 Of 2) 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

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VW 408 A Press tool  

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VW 473 Thrust piece  

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30-205 Thrust plate  

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3144 Sleeve  

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2007 Thrust pad 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

Fig. 164: Identifying Special Tools And Equipment (2 Of 2) 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

1. Transmission housing  

2. Bolt  

3. Differential cage 

NOTE:

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Heat tapered roller bearing inner race to 100° C before installing.  

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Always replace both tapered roller bearings together as a set.  

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Adjust differential if tapered roller bearings, differential housing, 
transmission housing or clutch housing are being replaced. See 
DIFFERENTIAL, ADJUSTING .  

NOTE:

The following list refers to items in Fig. 165 .

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

 

 

 

 

 

 

 

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