Volkswagen New Beetle. Manual - part 2541

 

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Volkswagen New Beetle. Manual - part 2541

 

 

Fig. 160: Installing Right Seal And Sleeve Into Flange Shaft (Seal And Sleeve Are Driven Out In 
Two Pieces)
 
Courtesy of VOLKSWAGEN OF AMERICA, INC.

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

z

Fill space between sealing lip and dust lip with sealing grease G052 128 A1.  

z

Insert flange shaft.  

Seal and sleeve are driven out in one piece: 

z

Clean the sitting place of seal in transmission.  

z

Pull seal and sleeve together. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

Fig. 161: Installing Right Seal And Sleeve Into Flange Shaft (Seal And Sleeve Are Driven Out In 
One Piece)
 
Courtesy of VOLKSWAGEN OF AMERICA, INC.

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

A. Turn the spindle from the assembly device 3066 in the threaded piece from the differential.  

B. Nut M12  

z

Pull in seal with sleeve using press piece T10148 onto stop by turning the nut -B-.  

z

Fill space between sealing lip and dust lip with sealing grease G052 128 A1.  

z

Insert flange shaft.  

Continued for all vehicles 

z

Install flange shaft with cone head bolt and tighten to prescribed torque. See REMOVING , item 18.  

z

Disconnect oil return line for turbocharger from engine, if installed (arrow). 

See CHARGE AIR SYSTEM WITH TURBOCHARGER, TURBOCHARGER WITH 
ATTACHMENTS, REMOVING AND INSTALLING 

z

Connect drive shaft -1- to flange shaft. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

 

 

 

 

 

 

 

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