Volkswagen New Beetle. Manual - part 2539

 

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Volkswagen New Beetle. Manual - part 2539

 

 

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Insert flange shaft.  

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Install flange shaft with cone head bolt and tighten to prescribed torque. See REMOVING , item 18  

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Install drive shafts to transmission. 

See FRONT AXLE SHAFT . 

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Top off transmission oil. See CHECKING FLUID LEVEL .  

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Install sound insulation trays.  

Right flange shaft oil seal, removing 

Special tools and equipment 

Seal and sleeve are driven out in two pieces 

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3106 Drift  

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3253/2 Assembly tool  

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V.A.G1331 Torque wrench 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

Fig. 155: Identifying Special Tools And Equipment (1 Of 2) 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

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T10148 Press piece  

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3066 Assembly device  

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VW 771 Multipurpose tool  

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VW 771/37 Puller hooks  

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V.A.G1331 Torque wrench 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

Fig. 156: Identifying Special Tools And Equipment (2 Of 2) 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Removing 

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Remove center and left noise insulation tray under engine/transmission if installed.  

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Turn steering to right onto full lock stop  

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Remove drive shaft protective cover from engine if installed  

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Disconnect drive shaft -1- from flange shaft. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

Fig. 157: Disconnecting Right Drive Shaft From Right Flange Shaft 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

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Tie-up drive shaft as high as possible. Do not damage paint on drive shaft.  

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Place container under transmission and engine.  

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Disconnect oil return line for turbocharger from engine, if installed (arrow). 

See CHARGE AIR SYSTEM WITH TURBOCHARGER, TURBOCHARGER WITH 
ATTACHMENTS, REMOVING AND INSTALLING 

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Remove flange shaft securing bolts by screwing two bolts into flange and counterhold flange shaft using 
a lever.  

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Remove flange shaft with spring.  

Seal and sleeve are driven out in two pieces:

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

 

 

 

 

 

 

 

Content   ..  2537  2538  2539  2540   ..