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stages in a diagonal sequence. z Tightening torques as specified are for unoiled bolts and nuts. z Replace self-locking bolts and nuts. z Make sure with threaded connections that the areas of the contact surfaces as well as the visible surfaces Bearings z Install new tapered roller bearings as supplied and do not lubricate. z Install needle bearings with lettered side (thicker metal) toward installing tool. z Tapered roller bearings installed to one shaft must be replaced as a set. Use same make of bearings. z Heat inner races to approx. 100 °C before installing. Shims z Measure shims at several points with a micrometer. Tolerance variations make it possible to find the z Check for burrs and damage. z Only install perfect shims. Synchronizer rings z Do not interchange. When reusing always install to the same gear. z Check for wear and replace if necessary. z Coat with gear oil before installing. Gear wheels z Before installing clean and heat on a hot plate to approx. 100° C. z Temperature can be checked with temperature tester V.A.G 1558. MANUAL TRANSMISSION - CONTROLS, HOUSING TRANSMISSION, DISASSEMBLING AND ASSEMBLING Transmission overview 1. 1st gear 2. 2nd gear 3. 3rd gear 4. 4th gear NOTE: The following list refers to items in Fig. 8 .
2003 Volkswagen New Beetle GLS 1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle
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