Volkswagen New Beetle. Manual - part 2492

 

  Index      Volkswagen     Volkswagen New Beetle 1998-2008 year - service repair manual

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  2490  2491  2492  2493   ..

 

 

Volkswagen New Beetle. Manual - part 2492

 

 

From 09.00 modified synchronization for the first gear

02J TRANSMISSION SPECIFICATIONS (FROM 09.00) - 6 OF 8 

New selector mechanism as of 06.99. Transmission selector cover has been revised. 

All transmissions can be filled with transmission oil G 052 726 A2 SAE 75W. 

02J TRANSMISSION SPECIFICATIONS (FROM 09.00) - 7 OF 8 

From 09.00 modified synchronization for the first gear 

02J TRANSMISSION SPECIFICATIONS (FROM 09.00) - 8 OF 8 

Code letters

FBV

FBW

FDS

Lubricant capacity

2.0 Liters

2.0 Liters

2.0 Liters

Lubricant specification

Transmission oil G50 SAE 75W90 (synthetic oil)

Clutch control

hydraulic

hydraulic

hydraulic

Clutch disc diameter

215 mm

225 mm

(1)

225 mm

(1)

Drive shaft flange diameter

100 mm

108 mm

(2)

108 mm

(2)

i.

 overall ratio in top gear

3.545

3.296

3.296

(1)

Two-part flywheel

(2)

Triple roller joint drive shaft

Manual transmission

5-speed 02J

Code letters

FDU

Manufactured

from to

09.00

Application

Model

New Beetle From 1998 And On

Application

Engine

2.0 I - 85 kW

Ratio: Z

2

 : Z

1

Final drive

72 : 17 = 4.235

1st gear

34 : 9 = 3.778

2nd gear

36 : 17 = 2.118

3rd gear

34 : 25 = 1.360

4th gear

35 : 34 = 1.029

5th gear

36 : 43 = 0.837

6th gear

-

Reverse gear

18 : 9 x 36 : 20 = 3.600

Speedometer

13 : 22 = 0.591

Code letters

FDU

Lubricant capacity

2.0 Liters

Lubricant specification

Transmission oil G50 SAE 75W90 (synthetic oil)

Clutch control

hydraulic

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

New selector mechanism as of 06.99. Transmission selector cover has been revised. 

All transmissions can be filled with transmission oil G 052 726 A2 SAE 75W. 

TRANSMISSION LAYOUT 

Designation 

1. Engine  

2. Clutch  

3. Transmission  

4. Input shaft  

5. Output shaft/pinion shaft  

6. Differential  

Arrows point in direction of travel 

Clutch disc diameter

215 mm

Drive shaft flange diameter

100 mm

i.

 overall ratio in top gear

3.545

NOTE:

The following list refers to items in Fig. 4 .

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

Fig. 4: Identifying Transmission Layout (1 Of 2) 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Gear ratios 

I - 1st gear  

NOTE:

The following list refers to items in Fig. 5 .

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

II - 2nd gear  

III - 3rd gear  

IV - 4th gear  

V - 5th gear  

R - Reverse gear  

A - Final drive  

T - Speedometer drive  

Arrows point in direction of travel 

Fig. 5: Identifying Transmission Layout (2 Of 2)

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

 

 

 

 

 

 

 

Content   ..  2490  2491  2492  2493   ..