Volkswagen New Beetle. Manual - part 2428

 

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Volkswagen New Beetle. Manual - part 2428

 

 

Fig. 173: Pressing Tapered Roller Bearing Outer Race Into Transmission Housing 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Support transmission housing with tube 3345 directly below bearing mounting.  

Drilling out rivet heads 

z

Drill out rivet heads with 12 mm drill from countersunk side and drive rivet out with drift. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle

  

Fig. 174: Drilling Out Final Drive Gear Rivet Heads 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Pressing off final drive gear 

NOTE:

Clean differential before and after drilling, protect tapered roller bearing from 
metal particles.

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle

  

Fig. 175: Pressing Off Final Drive Gear 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Place thrust piece 40-105 on differential housing.  

Heating final drive gear to approx. 100° C and installing  

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle

  

Fig. 176: Heating Final Drive Gear To Approx. 100°C And Installing 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Use bolts -A- from repair kit to guide final drive gear into position during installation.  

Bolting final drive gear -A- and differential housing -B- together 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle

  

 

 

 

 

 

 

 

Content   ..  2426  2427  2428  2429   ..