Volkswagen New Beetle. Manual - part 2426

 

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Volkswagen New Beetle. Manual - part 2426

 

 

12. Tapered roller bearing inner race 

z

Pulling off. See Pulling off tapered roller bearing inner race .  

z

Pressing on Pressing on tapered roller bearing inner race .  

13. Tapered roller bearing outer race 

z

Pulling out. See Pulling tapered roller bearing outer race out of clutch housing .  

z

Pressing in. See Pressing tapered roller bearing outer race into clutch housing .  

14. Shim 

z

Always 0.65 mm thick  

15. Oil seal 

z

For right-hand flanged shaft  

z

Left and right-hand diameters differ.  

z

Replacing with transmission installed. See OIL SEALS FOR FLANGED SHAFTS, 
REPLACING
 .  

16. Counter-sunk head bolt, 25 N.m 

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Bolt into threaded piece (item - 26 -)  

17. Left-hand flange shaft 

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Do not interchange, left and right-hand flange shafts differ  

18. Spring for flanged shaft 

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Installed behind flanged shafts  

19. Thrust washer 

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Installation position: shoulder toward spring, tongue to tapered ring  

20. Tapered ring 

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With grooves to secure thrust washer  

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Installation position: Taper toward differential housing  

21. Securing clip 

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Ensures that taper ring, thrust washer and spring are held in position when flange shaft is removed  

22. Large differential bevel gear 

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Installing. See Installing differential bevel gears .  

23. Differential bevel gear shaft 

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Knock out with drift  

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Installing. See Installing differential bevel gears .  

24. Spring pin 

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For securing differential bevel gear shaft  

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Removing and installing. See Removing and installing differential bevel gear shaft spring pin . 

25. Small differential bevel gear 

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Installing. See Installing differential bevel gears .  

26. Threaded piece 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle

  

z

Installing. See Installing differential bevel gears .  

27. One-piece thrust washer 

z

Coat with transmission oil when installing  

28. Left-hand flanged shaft 

z

Do not interchange, left and right-hand flange shafts differ  

29. Oil seal 

z

For left-hand flanged shaft  

z

Left and right-hand diameters differ.  

z

Replacing with transmission installed. See OIL SEALS FOR FLANGED SHAFTS, 
REPLACING
 .  

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle

  

Fig. 167: Disassembling And Assembling Differential 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Pulling tapered roller bearing outer race out of clutch housing 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle

  

Fig. 168: Pulling Tapered Roller Bearing Outer Race Out Of Clutch Housing 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

A. Counter support, e.g. Kukko 22/2  

B. Internal puller 46 to 58 mm, e.g. Kukko 21/7  

Pressing tapered roller bearing outer race into clutch housing 

NOTE:

After pressing out, check washer for damage and replace if necessary.

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle

  

 

 

 

 

 

 

 

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