Volkswagen New Beetle. Manual - part 2303

 

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Volkswagen New Beetle. Manual - part 2303

 

 

Fig. 13: Locating Torque Converter Hub 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

Torque converter is worn and must be replaced if damaged. 

TORQUE CONVERTER, INSTALLING 

Special Tools And Equipment 

z

T10175 press piece  

z

Depth gauge  

 

2003 Volkswagen New Beetle GLS 

2002-04 AUTOMATIC TRANSMISSION Overhaul - New Beetle, 09G

  

Fig. 14: Identifying Press Piece (T10175) 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

Driving In Torque Converter Oil Seal 

 

2003 Volkswagen New Beetle GLS 

2002-04 AUTOMATIC TRANSMISSION Overhaul - New Beetle, 09G

  

Fig. 15: Driving In Torque Converter Oil Seal Until Flush 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

Slide torque converter hub through oil seal and onto first limit stop. 

Turn torque converter while pushing in lightly until recesses in torque converter engage into drive of pump and 
torque converter slips noticeably inward. 

Check Installation Dimension Of Torque Converter 

When the torque converter is correctly installed in the transmission, the distance -a- between the contact 
surfaces down by the studs on the torque converter and the contact surfaces of the torque converter housing is 
approx. 20 mm. See Fig. 16 . 

 

2003 Volkswagen New Beetle GLS 

2002-04 AUTOMATIC TRANSMISSION Overhaul - New Beetle, 09G

  

Fig. 16: Checking Installation Dimension Of Torque Converter 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

If the torque converter is incorrectly installed this distance is considerably less. 

CAUTION: When the torque converter is incorrectly installed the torque converter 

 

2003 Volkswagen New Beetle GLS 

2002-04 AUTOMATIC TRANSMISSION Overhaul - New Beetle, 09G

  

 

 

 

 

 

 

 

Content   ..  2301  2302  2303  2304   ..