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TRANSMISSION z When an automatic transmission is replaced the following fluid levels must be checked: ATF in planetary gearbox and final drive. See SERVICING - A/T (09G) article. Capacities and specifications. See SERVICING - A/T (09G) article. z Do not run engine or tow vehicle with oil pan removed or when there is no ATF in transmission. z Secure torque converter against falling out when transmission is removed. z Clean joints and connecting points thoroughly before loosening. z When installing the transmission ensure that the dowel sleeves between the engine and the transmission z Place parts that have been removed on a clean surface and cover so that they are not soiled. Use foil and z Only install clean components: Only unpack replacement parts immediately prior to installation. z Carefully cover opened components or seal if the repair cannot be performed immediately. z Replace transmission if any of the selector elements are scorched/burned. z A basic (default) setting must be performed each time the transmission is reinstalled. GASKETS, SEALS z Always replace O-rings, seals and gaskets. z After removing seals/gaskets etc. always check contact surfaces on housings or shafts for burrs and z The open side of an oil seal faces toward the oil. z Before installing an oil seal moisten the outer surfaces and the sealing lip sparingly with ATF. z Moisten O-rings with ATF to prevent damage to the O-ring when installing. z Only use ATF in the areas normally lubricated by ATF. Other lubricants will cause the hydraulic z After installing, check ATF level in planetary gearbox/final drive and correct levels as necessary. ATF in planetary gearbox and final drive. See SERVICING - A/T (09G) article. Capacities and specifications. See SERVICING - A/T (09G) article. BOLTS, NUTS z Loosen and tighten the screws and bolts for securing the covers and housings in a diagonal sequence. z Do not cant particularly sensitive parts, e.g. valve body, and loosen and tighten in stages using diagonal z Prescribed torque specifications apply to unoiled nuts, screws/bolts.
2003 Volkswagen New Beetle GLS 2002-04 AUTOMATIC TRANSMISSION Overhaul - New Beetle, 09G
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