Volkswagen New Beetle. Manual - part 2287

 

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Volkswagen New Beetle. Manual - part 2287

 

 

Fig. 216: Identifying Torque Wrench (VAG 1332) 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

Conditions 

Tighten socket head fastener to 100 Nm without dished washer and without shim. See Fig. 217 . The parking 
lock must be engaged. Remove socket head fastener.

 

2003 Volkswagen New Beetle GLS 

1998-2004 AUTOMATIC TRANSMISSIONS Overhaul - New Beetle, 01M

  

Fig. 217: Tightening Socket Head Fastener Without Dished Washer Or Shim 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

For Fig. 217 , components are:  

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A - Torque wrench  

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B - 22 mm socket  

Measure distance between input gear and tapered roller bearing inner race. See Fig. 218 . 

Insert dial gauge and zero with a preload of 3 mm. See Fig. 218 . Note reading (example 1.00 mm).

 

2003 Volkswagen New Beetle GLS 

1998-2004 AUTOMATIC TRANSMISSIONS Overhaul - New Beetle, 01M

  

Fig. 218: Inserting Dial Gauge For Input Gear 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

Thickness of dished washer, 1.50 mm, must be added to reading to equal 2.50 mm. 

Determining Shim (Input Gear) 

The specified bearing preload is achieved if the bearing preload of 0.18 mm is deducted from the figure 

 

2003 Volkswagen New Beetle GLS 

1998-2004 AUTOMATIC TRANSMISSIONS Overhaul - New Beetle, 01M

  

obtained from the measurement (dished washer + reading) of 2.50 mm.

Example calculation:  

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"start" Dished washer + reading = 2.50 mm  

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"minus" Bearing preload = 0.18 mm  

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"equals" Thickness of shim = 2.32 mm  

Determine shim on basis of table and fit onto drive shaft. See Table Of Shims For Drive Pinion And Input 
Gear
 . 

Insert axial needle bearing and tighten socket head fastener including dished washer to 250 Nm. 

DIFFERENTIAL, ADJUSTING 

Special Tools And Equipment 

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3155 Ring nut spanner  

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VAG 1332 Torque Wrench  

NOTE:

Insert axial needle bearing for input shaft before tightening socket head 
fastener. Installation position. See INPUT GEAR, REMOVING AND INSTALLING .

 

2003 Volkswagen New Beetle GLS 

1998-2004 AUTOMATIC TRANSMISSIONS Overhaul - New Beetle, 01M

  

 

 

 

 

 

 

 

Content   ..  2285  2286  2287  2288   ..