Volkswagen New Beetle. Manual - part 2286

 

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Volkswagen New Beetle. Manual - part 2286

 

 

Fig. 213: Identifying Dial Gauge Installation Position 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

Determining Shims 

The specified bearing preload is achieved if the reading (0.93 mm), the preload of the bearings 0.12 mm and the 
amount for compression 0.10 mm are deducted from the 2 x 1.5 mm thick shims. 

Example calculation:  

z

"start" Shims inserted = 3.00 mm  

z

"minus" Reading = 0.93 mm  

z

"minus" Preload = 0.12 mm  

NOTE:

When performing measurement, do not turn drive pinion as the bearings will 
otherwise settle and give you a false measurement.

 

2003 Volkswagen New Beetle GLS 

1998-2004 AUTOMATIC TRANSMISSIONS Overhaul - New Beetle, 01M

  

z

"minus" Amount for settlement = 0.10 mm  

z

"equals" Thickness of shim = 1.85 mm  

Remove output gear. Determine size of shim on basis of table, and fit onto pinion. See Table Of Shims For 
Drive Pinion And Input Gear
 . 

Re-install output gear and tighten hex nut to 250 Nm. Secure with drift. 

Table Of Shims For Drive Pinion And Input Gear 

 

2003 Volkswagen New Beetle GLS 

1998-2004 AUTOMATIC TRANSMISSIONS Overhaul - New Beetle, 01M

  

Fig. 214: Drive Pinion & Input Gear Shim Table 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

INPUT GEAR, ADJUSTING 

 

2003 Volkswagen New Beetle GLS 

1998-2004 AUTOMATIC TRANSMISSIONS Overhaul - New Beetle, 01M

  

Special Tools And Equipment 

z

VW 382 Measuring appliance  

z

VAG 1332 Torque wrench  

z

Dial gauge  

Fig. 215: Identifying Measuring Appliance (VW 382) 
Courtesy of VOLKSWAGEN UNITED STATES, INC.

 

2003 Volkswagen New Beetle GLS 

1998-2004 AUTOMATIC TRANSMISSIONS Overhaul - New Beetle, 01M

  

 

 

 

 

 

 

 

Content   ..  2284  2285  2286  2287   ..