Volkswagen New Beetle. Manual - part 2256

 

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Volkswagen New Beetle. Manual - part 2256

 

 

Calculating "a"(-K1- & -K2-) 

For the measuring sequence the transmission housing must be clamped into assembly stand so that the input 
gear is facing downward. See Fig. 100 . 

Place straightedge "A" onto transmission housing. See Fig. 102 . 

Fig. 102: Placing Straightedge "A" Onto Transmission Housing (-K1- & -K2-) 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

Press -K1- together with -K3- down in direction of arrow and measure distance into -K1- with depth gauge "B".

Example: Reading 1 = 88.5 mm 

Measure with depth gauge "B" to pump flange on transmission housing. See Fig. 103 . 

 

2003 Volkswagen New Beetle GLS 

1998-2004 AUTOMATIC TRANSMISSIONS Overhaul - New Beetle, 01M

  

Fig. 103: Calculating "a" (-K1- & -K2-) 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

Example: Reading 2 = 34.3 mm  

z

"start" Reading 1= 88.5 mm  

z

"minus" Reading 2 = 34.3 mm  

z

"equals" Calculated size a = 54.2 mm  

Size measured from pump flange/transmission housing into -K1-. 

Calculating "b" (-K1- & -K2-) 

Place new paper gasket onto ATF pump. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 AUTOMATIC TRANSMISSIONS Overhaul - New Beetle, 01M

  

Place straightedge -B- onto stator support (arrow) and measure with depth gauge -A- to gasket of pump flange. 
See Fig. 104 . 

Fig. 104: Calculating "b" (-K1- & -K2-) 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

Example calculation:  

z

"start" Reading = 70.5 mm  

z

"minus" Straightedge = 19.5 mm  

z

"equals" Calculated size b = 51.0 mm 

 

2003 Volkswagen New Beetle GLS 

1998-2004 AUTOMATIC TRANSMISSIONS Overhaul - New Beetle, 01M

  

Gap x = a - b 

Gap = 54.2 mm - 51.0 mm = 3.2 mm 

Determine size of shim according to table. See CLUTCH PLAY BETWEEN -K1- AND -K2- SHIMS . 

Calculate thickness of shims according to table and determine Part No. from parts catalog. 

Carry out Check Measurement (Clutch Play) after installing ATF pump. 

Table Of Shims (-K1- & -K2-) 

CLUTCH PLAY BETWEEN -K1- AND -K2- SHIMS 

Check Measurement (Clutch Play) 

The clutch play cannot be measured until the ATF pump has been installed. 

Attach dial gauge holder to transmission housing and place dial gauge on turbine shaft with a preload of 1 mm. 
See Fig. 105 . 

Gap "x" (mm)

Shims (mm)

0-2.54

1.4

2.55-3.09

1 + 1

3.10-3.49

1.2 + 1.2

3.50-3.89

1.4 + 1.4

3.90-4.29

1.6 + 1.6

4.30-4.69

1.8 +1.8

4.70-5.04

1.2 + 1.2 + 1.6

5.05-5.25

1.2 + 1.2 + 1.8

 

2003 Volkswagen New Beetle GLS 

1998-2004 AUTOMATIC TRANSMISSIONS Overhaul - New Beetle, 01M

  

 

 

 

 

 

 

 

Content   ..  2254  2255  2256  2257   ..