Volkswagen New Beetle. Manual - part 2254

 

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Volkswagen New Beetle. Manual - part 2254

 

 

Calculating "I" (Reverse Gear Brake -B1-) 

Press piston in direction of arrow as far as stop. See Fig. 96 . 

Fig. 96: Calculating "I" (Reverse Gear Brake -B1-) 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

Place straightedge "A" onto outer race of freewheel. 

Measure to inner edge of piston with depth gauge "B". 

Example: 

z

"start" Reading = 51.8 mm  

z

"minus" Straightedge = 48.2 mm  

z

"equals" Calculated size l = 3.6 mm  

 

2003 Volkswagen New Beetle GLS 

1998-2004 AUTOMATIC TRANSMISSIONS Overhaul - New Beetle, 01M

  

Calculating "M" (Reverse Gear Brake -B1-) 

Place straightedge "A" on thrust plate. See . 

Fig. 97: Calculating "M" (Reverse Gear Brake -B1-) 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

Compress set of plates including pressure plate in direction of arrow and measure the thickness of plate set with 
depth gauge "B". 

Example: 

z

"start" Reading = 73.5 mm  

z

"minus" Straightedge = 48.2 mm  

z

"equals" Calculated size l = 25.3 mm 

 

2003 Volkswagen New Beetle GLS 

1998-2004 AUTOMATIC TRANSMISSIONS Overhaul - New Beetle, 01M

  

Determine Gap "X" (Reverse Gear Brake -B1-)

A sample calculation would be:  

z

x = k + 1 / 2 -m  

z

x = 26.9 + 3.6 / 2 - 25.3 = 3.4 mm  

Determine size of shims according to table: See REVERSE GEAR BRAKE SHIMS . 

Calculate thickness of shims according to table and determine Part No. from parts catalog. 

After determining shim for -B1- carry out Reverse Gear Brake -B1- Check Measurement . 

Table Of Shims (Reverse Gear Brake -B1-) 

REVERSE GEAR BRAKE -B1- SHIMS 

Reverse Gear Brake -B1- Check Measurement 

Install parts up to freewheel and secure with circlip. See Assembling Transmission . 

Measure play between plates with feeler gauge "A". See Fig. 98 .

Gap (mm)

Shim - mm

2.36-2.45

1.0

2.46-2.55

1.1

2.56-2.65

1.2

2.66-2.75

1.3

2.76-2.85

1.4

2.86-2.95

1.5

2.96-3.05

1.6

3.06-3.15

1.7

3.16-3.25

1.8

3.26-3.35

1.9

3.36-3.45

1.0+1.0

3.46-3.55

1.0+1.1

3.56-3.65

1.1+1.1

3.66-3.75

1.1+1.2

3.76-3.85

1.2+1.2

3.86-3.95

1.2+1.3

3.96-4.05

1.3+1.3

4.06-4.15

1.3+1.4

4.16-4.25

1.4+1.4

 

2003 Volkswagen New Beetle GLS 

1998-2004 AUTOMATIC TRANSMISSIONS Overhaul - New Beetle, 01M

  

Fig. 98: Reverse Gear Brake -B1- Check Measurement 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

Play:  

z

Min. = 1.25 mm  

z

Max. = 1.55 mm  

CLUTCH PLAY BETWEEN -K1- AND -K2-, ADJUSTING 

Special Tools And Equipment 

z

VW 309 Holding plate  

z

VW 313 Support clamp 

 

2003 Volkswagen New Beetle GLS 

1998-2004 AUTOMATIC TRANSMISSIONS Overhaul - New Beetle, 01M

  

 

 

 

 

 

 

 

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