Volkswagen New Beetle. Manual - part 2252

 

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Volkswagen New Beetle. Manual - part 2252

 

 

Fig. 89: Overview Of Components To Adjust Planet Carrier
Courtesy of VOLKSWAGEN UNITED STATES, INC.
 

Determining shim -A- (Planet Carrier) 

See Fig. 90 . 

Fig. 90: View Of Planetary Carrier Shim (A) End Play 
Courtesy of VOLKSWAGEN UNITED STATES, INC.

 

2003 Volkswagen New Beetle GLS 

1998-2004 AUTOMATIC TRANSMISSIONS Overhaul - New Beetle, 01M

  

Install all components (items - 2 - to - 16 -) to adjust planet carrier into transmission housing. See Fig. 89 .

Insert screwdriver through hole of large sun gear to loosen and tighten bolt for small input shaft. See Fig. 59 . 

Install small input shaft bolt -1- with washer -2- but without shim. See Fig. 91 . Tightening torque: 30 Nm. 

Fig. 91: Installing Small Planetary Driveshaft Bolt 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

Install dial gauge in VW 382/7. 

Set up dial gauge so that top of gauge is positioned on bolt head center with 1 mm preload. See Fig. 92 . Zero 
dial gauge. Move small input shaft up and take reading.

 

2003 Volkswagen New Beetle GLS 

1998-2004 AUTOMATIC TRANSMISSIONS Overhaul - New Beetle, 01M

  

Fig. 92: Adjusting Planetary Carrier End Play 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

Example: Reading 2.00 mm. Determine thickness of shim using table and find Part No. in parts catalog. See 
PLANET CARRIER SHIMS . 

PLANET CARRIER SHIMS 

Gauge Reading (mm)

Shims (mm)

1.26-1.35

1.0

1.36-1.45

1.1

1.46-1.55

1.2

1.56-1.65

1.3

1.66-1.75

1.4

1.76-1.85

1.5

1.86-1.95

1.6

1.96-2.05

1.7

2.06-2.15

1.8

2.16-2.25

1.9

2.26-2.35

2.0

2.36-2.45

2.1

2.46-2.55

2.2

2.56-2.65

2.3

 

2003 Volkswagen New Beetle GLS 

1998-2004 AUTOMATIC TRANSMISSIONS Overhaul - New Beetle, 01M

  

Example: Measured value 2.00 mm = Insert 1.7 mm thick shim. 

Remove small input shaft bolt. 

Insert correct shim -3- on small input shaft -arrow-. See Fig. 91 . 

Tighten small input shaft bolt -1- with washer -2-. Tightening torque 30 Nm. 

Carry out planet carrier check measurement. See Planet Carrier Check Measurement . 

Planet Carrier Check Measurement 

Insert dial gauge in VW 382/7 and place tip on bolt of small input shaft. See Fig. 92 . 

Move small input shaft up and down and take reading of play on dial gauge. 

Play: Min. = 0.23 mm. Max. = 0.37 mm 

REVERSE GEAR BRAKE -B1-, ADJUSTING 

Number of inner and outer plates varies based on transmission code. For correct number used, see CODE 
LETTERS, TRANSMISSION APPLICATION, RATIOS, EQUIPMENT
 . 

Special Tools And Equipment 

z

VW 309 Holding plate  

z

VW 313 Support clamp  

z

VW 353 Transmission support  

z

VW 402 Thrust plate  

z

Depth gauge  

z

Straightedge  

z

Feeler gauges 

2.66-2.75

2.4

2.76-2.85

2.5

2.86-2.95

2.6

2.96-3.05

2.7

3.06-3.15

2.8

3.16-3.25

2.9

NOTE:

If the planet carrier has been adjusted with reverse gear brake -B1- and free 
wheel removed then before installing planet carrier install reverse gear brake -
B1-. See Assembling Transmission .

 

2003 Volkswagen New Beetle GLS 

1998-2004 AUTOMATIC TRANSMISSIONS Overhaul - New Beetle, 01M

  

 

 

 

 

 

 

 

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