Volkswagen New Beetle. Manual - part 2257

 

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Volkswagen New Beetle. Manual - part 2257

 

 

Fig. 105: Check Clutch Play Measurement 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

Move turbine shaft up and down and read of play on dial gauge. 

Play: Min. = 0.5 mm.; Max. = 1.2 mm 

2ND AND 4TH GEAR BRAKE -B2-, ADJUSTMENT 

Number of inner and outer plates varies based on transmission code. For correct number used, see CODE 
LETTERS, TRANSMISSION APPLICATION, RATIOS, EQUIPMENT
 . 

Special Tools And Equipment 

z

VW 309 Holding plate  

z

VW 313 Support clamp 

 

2003 Volkswagen New Beetle GLS 

1998-2004 AUTOMATIC TRANSMISSIONS Overhaul - New Beetle, 01M

  

z

VW 353 Transmission support  

z

3459 Adjustment tool  

z

Depth gauge  

z

Straightedge  

Fig. 106: 2nd & 4th Gear Brake Adjusting Special Tools 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

NOTE:

To adjust, install components without shim (item -11-), without last outer plate 
(item -10-) and without spring caps (item 6). See Fig. 107 .

 

2003 Volkswagen New Beetle GLS 

1998-2004 AUTOMATIC TRANSMISSIONS Overhaul - New Beetle, 01M

  

Fig. 107: Overview Of 2nd & 4th Gear Brake 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

Determining Shim (2nd & 4th Gear Brake) 

 

2003 Volkswagen New Beetle GLS 

1998-2004 AUTOMATIC TRANSMISSIONS Overhaul - New Beetle, 01M

  

The thickness of the shim(s) is determined by gap x. See Fig. 108 . For this the formula (Gap x = a - b - 2.65 
mm) must be used. The measuring points are shown in the illustration to help understanding the formula. 
Special tool 3459, which exerts a force -F- onto the plate packet via the retaining ring, is not illustrated. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 AUTOMATIC TRANSMISSIONS Overhaul - New Beetle, 01M

  

 

 

 

 

 

 

 

Content   ..  2255  2256  2257  2258   ..