Volkswagen New Beetle. Manual - part 2249

 

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Volkswagen New Beetle. Manual - part 2249

 

 

Fig. 80: Installing Shims in -K1- 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

Insert reverse gear clutch -K2-. See Fig. 81 . Insert supporting tube for -B2- plate set (arrow) so that supporting 
tube groove engages in freewheel wedge. 

NOTE:

Remeasure shim when replacing -K1-, -K2- or ATF pump, adjusting clutch play 
between -K1- and -K2. See CLUTCH PLAY BETWEEN -K1- AND -K2-, 
ADJUSTING . 1 or 2 shims can be installed.

 

2003 Volkswagen New Beetle GLS 

1998-2004 AUTOMATIC TRANSMISSIONS Overhaul - New Beetle, 01M

  

Insert reverse gear clutch -K2-. See Fig. 81 .

Fig. 81: Installing Reverse Gear Clutch -K2- 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

Insert supporting tube for -B2- plate set (arrow) so that supporting tube groove engages in freewheel wedge. See 
Fig. 82 . 

 

2003 Volkswagen New Beetle GLS 

1998-2004 AUTOMATIC TRANSMISSIONS Overhaul - New Beetle, 01M

  

Fig. 82: Installing Supporting Tube For -B2- Plate Set 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

Install -B2- plates as follows:  

z

First insert a 3 mm thick outer plate.  

z

Insert three spring caps in outer plate.  

z

Insert compression springs (arrows).  

z

Insert all but last outer plate.  

 

2003 Volkswagen New Beetle GLS 

1998-2004 AUTOMATIC TRANSMISSIONS Overhaul - New Beetle, 01M

  

z

Insert three spring caps onto compression springs.  

z

Insert last outer plate -3 mm thick-.  

Determine shim thickness. See 2ND AND 4TH GEAR BRAKE -B2-, ADJUSTMENT . 

Install shim -a-. See Fig. 83 . 

Insert retaining ring -b- onto shim. Smooth side facing shim. See Fig. 83 .

 

2003 Volkswagen New Beetle GLS 

1998-2004 AUTOMATIC TRANSMISSIONS Overhaul - New Beetle, 01M

  

 

 

 

 

 

 

 

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