Volkswagen New Beetle. Manual - part 2019

 

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Volkswagen New Beetle. Manual - part 2019

 

 

Fig. 4: Removing Filter Housing 
Courtesy of VOLKSWAGEN UNITED STATES, INC.

 

2003 Volkswagen New Beetle GLS 

1998-2004 CABIN AIR FILTERS Dust & Pollen Filter - New Beetle

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 8:52:50 AM

Page 4 

© 2004 Mitchell Repair Information Company, LLC. 

Fig. 5: Removing & Installing Dust & Pollen Filter 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

Installation 

1. Guide frame (1) into first slot on left and right sides of new filter element. See Fig. 5 .  

2. Press frame with filter into housing (2) and engage retainers. See Fig. 5 

 

2003 Volkswagen New Beetle GLS 

1998-2004 CABIN AIR FILTERS Dust & Pollen Filter - New Beetle

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 8:52:50 AM

Page 5 

© 2004 Mitchell Repair Information Company, LLC. 

1998-2004 HVAC

Heating, Ventilation - New Beetle 

HEATING AND VENTILATION SYSTEM 

HEATING AND VENTILATION SYSTEM, ASSEMBLY 

1. Heating and ventilation controls 

z

With fresh air blower switch -E9- and switch for fresh air blower and recirculating air -E184-  

z

Removing and installing, See Heating and ventilation controls, removing and installing  

z

Assembly, See Heating and ventilation controls, assembly  

z

Installing and adjusting cables, See Heating and ventilation cables, installing and adjusting  

2. Dust and pollen filter 

z

Removing and installing, See Dust and pollen filter, removing and installing  

3. Side window air outlet 

z

Removing, See Air outlets, removing  

4. Side air outlets 

z

Removing, See Air outlets, removing  

5. Center air outlet console 

z

Removing, See Center air outlet console, removing  

6. Instrument panel cross member 

z

Loosening and tightening, See Fig. 3  

7. Servo motor for fresh/recirculating air door-V154- 

z

Removing and installing, See Servo motor for fresh/recirculating air door -V154-, removing 
and installing
  

8. Fresh air blower -V2- 

z

Removing, See Fig. 2  

9. Fresh air blower series resistance with fuse -N24-

CAUTION: Before beginning repairs on the electrical system: 

z

Obtain the anti-theft radio security code.  

z

Switch the ignition off.  

z

Disconnect the battery Ground (GND) strap.  

z

After reconnecting battery, re-code and check operation of anti-theft 
radio. Also check operation of clock and power windows according 
to service information and/or Owner's Manual.  

NOTE:

The following list refers to items in Fig. 1 .

 

2003 Volkswagen New Beetle GLS 

1998-2004 HVAC Heating, Ventilation - New Beetle

  

 

2003 Volkswagen New Beetle GLS 

1998-2004 HVAC Heating, Ventilation - New Beetle

  

z

Removing Fresh air blower -V2-, See Fig. 2  

10. Intermediate duct  

11. Cables 

z

Installing and adjusting, See Heating and ventilation cables, installing and adjusting  

12. Rear footwell air outlet duct  

13. Gasket  

14. Connecting duct 

z

With front footwell air outlet  

z

Removing, See Connecting duct, removing  

15. Heating and ventilation unit 

z

Removing: 

„

Remove instrument panel 

See INSTRUMENT PANEL, REMOVING AND INSTALLING . 

„

Carefully pinch off both coolant hoses to heater core and disconnect hoses.  

„

Loosen instrument panel cross member, See Fig. 3  

„

Remove unit  

z

Disassembly and assembly, See Heating and ventilation unit, assembly  

16. Heater core 

z

Always use new coolant after replacement  

z

Replacing, See Heating and ventilation unit, assembly  

17. Heater core/bulkhead seal 

z

Note installation position, See Fig. 23  

18. Defroster duct 

z

Replacing: 

„

Remove instrument panel 

See INSTRUMENT PANEL, REMOVING AND INSTALLING . 

„

Loosen instrument panel cross member, See Fig. 3  

19. Instrument panel 

z

Removing and installing 

See INSTRUMENT PANEL, REMOVING AND INSTALLING . 

20. Center air outlet duct  

21. Defroster air outlet panel 

z

Removing, See Defroster air outlet panel, removing

 

2003 Volkswagen New Beetle GLS 

1998-2004 HVAC Heating, Ventilation - New Beetle

  

 

 

 

 

 

 

 

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