Volkswagen New Beetle. Manual - part 2014

 

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Volkswagen New Beetle. Manual - part 2014

 

 

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Removing: 

See POWER STEERING PUMP: VEHICLES WITH POWER STEERING PUMP IN 
LOWER SECTION, REMOVING AND INSTALLING
 or POWER STEERING PUMP: 
VEHICLES WITH POWER STEERING PUMP IN UPPER SECTION, REMOVING AND 
INSTALLING
 . 

6. Compressor 

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Sanden SD7-V16  

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With A/C clutch -N25-  

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A/C clutch -N25-, servicing, See A/C clutch -N25-, servicing (Sanden)  

7. Hex head combination bolt 

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M10X112  

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45 N.m (33 ft. lb)  

1.9L4-CYLINDER TDI ENGINE 

Special tools, testers, measuring instruments and auxiliary items required 

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Torque wrench (5-50 N.m)  

NOTE:

The compressor bracket and related components can be removed and installed 
without having to open the refrigerant circuit.

 

2003 Volkswagen New Beetle GLS 

1998-2004 HVAC Air Conditioning - New Beetle

  

Fig. 41: Compressor Bracket (1.9L 4-Cylinder TDI Engine) 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

1. Bracket 

Mounting for: 

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Generator  

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Compressor  

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Power steering pump  

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Diesel Direct Fuel Injection (DFI) Pump  

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Removing: 

„

Remove ribbed belt. 

NOTE:

The following list refers to items in Fig. 41 .

 

2003 Volkswagen New Beetle GLS 

1998-2004 HVAC Air Conditioning - New Beetle

  

See RIBBED BELT, REMOVING AND INSTALLING .

„

Remove Generator (GEN) 

See GENERATOR . 

„

Remove power steering pump 

See POWER STEERING PUMP: VEHICLES WITH POWER STEERING PUMP IN 
LOWER SECTION, REMOVING AND INSTALLING
 or POWER STEERING 
PUMP: VEHICLES WITH POWER STEERING PUMP IN UPPER SECTION, 
REMOVING AND INSTALLING
 . 

„

Remove Diesel Direct Fuel Injection (DFI) pump 

See DIESEL DIRECT FUEL INJECTION (DFI) PUMP, REMOVING . 

„

Remove bolt -7-.  

„

Remove compressor from bracket, swing away and secure in engine compartment with wire. 

„

Remove bolts -4-(Qty. 4).  

„

Remove compressor bracket from engine.  

2. Diesel Direct Fuel Injection (DFI) injection pump 

z

Removing: 

See DIESEL INJECTION PUMP, REMOVING AND INSTALLIN . 

3. Power steering pump 

z

Removing: 

See POWER STEERING PUMP: VEHICLES WITH POWER STEERING PUMP IN 
LOWER SECTION, REMOVING AND INSTALLING
 or POWER STEERING PUMP: 
VEHICLES WITH POWER STEERING PUMP IN UPPER SECTION, REMOVING AND 
INSTALLING
 . 

4. Hex head combination bolt 

z

M10X65  

z

45 N.m (33 ft. lb)  

5. Hex head combination bolt 

z

M10X45  

z

45 N.m (33 ft. lb)  

6. Compressor 

z

Sanden SD7-V16  

z

With A/C clutch -N25-  

 

2003 Volkswagen New Beetle GLS 

1998-2004 HVAC Air Conditioning - New Beetle

  

z

A/C clutch -N25-, servicing, See A/C clutch -N25-, servicing (Sanden)  

7. Hex head combination bolt 

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Qty. 2  

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M10X112  

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45 N.m (33 ft. lb)  

8. Idler pulley 

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Assembly, See Fig. 42  

9. Generator (GEN) 

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Removing: 

See GENERATOR 

10. Ribbed belt 

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Removing: 

See RIBBED BELT, REMOVING AND INSTALLING . 

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Routing, See Fig. 43  

Idler Pulley Assembly 

 

2003 Volkswagen New Beetle GLS 

1998-2004 HVAC Air Conditioning - New Beetle

  

 

 

 

 

 

 

 

Content   ..  2012  2013  2014  2015   ..