Volkswagen New Beetle. Manual - part 1581

 

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Volkswagen New Beetle. Manual - part 1581

 

 

Fig. 28: Installing Upper Bolts On Intake Manifold 
Courtesy of VOLKSWAGEN OF AMERICA, INC.

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Multiport Fuel Injection (MFI) - New Beetle, 2.0L (AEG, AVH, AZG, BDC, BEV & BGD)

  

The rest of the assembly is basically in reverse order to the disassembly sequence. 

Continuation for all engines 

z

Replace seal for intake manifold lower part; note installation position. 

The rest of the assembly is basically in reverse order to the disassembly sequence. 

z

Adapt (match) engine control module to throttle valve control module. See COMPONENTS AND 
FUNCTIONS, ADAPTING
  

z

If fault memory has been erased or engine control module separated from permanent positive power 
supply, generate readiness code again. See COMPONENTS AND FUNCTIONS, ADAPTING , 
Adapting components and functions  

TECHNICAL DATA 

ENGINE TECHNICAL DATA CHART (AEG, AVH, AND AZG)  

ENGINE TECHNICAL DATA CHART (BDC, BEV, AND BGD)  

Engine code

AEG

AVH

AZG

Idling check 
Idling speed 

(1)

 rpm: Manual 

transmission

760...880

(2)

730...830 

(2)

730...830 

(2)

Idling check 
Idling speed 

(1)

 rpm: Automatic 

transmission

790...890 

(2)

790...890 

(2)

790...890 

(2)

Engine control module 

(2)

 , 

(3)

 : 

Manual transmission

Motronic M 5.9.2 and 

Motronic ME7.5

Motronic ME7.5 

(06A 906 032 BR)

Motronic ME7.5 

(06A 906 032 EA)

Engine control module 

(2)

 : 

Automatic Transmission

Motronic M 5.9.2 and 

Motronic ME7.5

Motronic ME7.5 

(06A 906 032 BS)

Motronic ME7.5 
(06A 906 032 EB)

Governed speed rpm

From approx. 6300

From approx. 6500

From approx. 6500

(1)

Not adjustable

(2)

Replacing engine control module, See ENGINE CONTROL MODULE .

(3)

For latest part number for engine control module, see Parts catalog.

Engine code

BDC

BEV

BGD

Idling check Idling speed 

(1)

 

rpm

730...830 

(2)

730...830 

(2)

730...830 

(2)

Engine control module 

(2)

 , 

(3)

 : 

Manual transmission

Motronic ME7.5 (06A 

906 032 KB)

Motronic ME7.5 (06A 

906 032 MR)

Motronic ME7.5 (06A 

906 032 MP)

Engine control module 

(2)

 , 

(3)

 : 

Autom. transmission

Motronic ME7.5 (06A 

906 032 KC)

Motronic ME7.5 (06A 

906 032 MS)

Motronic ME7.5 (06A 

906 032 MQ)

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Multiport Fuel Injection (MFI) - New Beetle, 2.0L (AEG, AVH, AZG, BDC, BEV & BGD)

  

COMPONENTS, CHECKING 

INJECTORS, CHECKING FOR LEAKS AND QUANTITY INJECTED 

Engine code AEG 

z

Engine codes AVH, AZG, BDC, BEV, BGD. See ENGINE CODES AVH, AZG, BDC, BEV, BGD .  

Special tools, equipment, test and measuring appliances and auxiliary items required 

z

VAG 1348/3 Remote control  

z

VAG 1348/3-2 Adaptor  

z

VAG 1602 Calibration tester 

Governed speed rpm

From approx. 6500

From approx. 6500

From approx. 6500

(1)

Not adjustable

(2)

Replacing engine control module, See ENGINE CONTROL MODULE

(3)

For latest part number for engine control module, see parts catalog.

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Multiport Fuel Injection (MFI) - New Beetle, 2.0L (AEG, AVH, AZG, BDC, BEV & BGD)

  

Fig. 29: Identifying Special Tools, Equipment And Measuring Instruments (Engine Code AEG) 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Requirements 

z

Fuel pressure must meet specification. See FUEL PRESSURE REGULATOR AND HOLDING 
PRESSURE, CHECKING
 .  

Work sequence 

z

Remove intake manifold upper part. See INTAKE MANIFOLD UPPER PART, REMOVING AND 
INSTALLING
 .  

WARNING:

Fire hazard. Do NOT have anything in the area that can ignite fuel!

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Multiport Fuel Injection (MFI) - New Beetle, 2.0L (AEG, AVH, AZG, BDC, BEV & BGD)

  

 

 

 

 

 

 

 

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