Volkswagen New Beetle. Manual - part 1157

 

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Volkswagen New Beetle. Manual - part 1157

 

 

Fig. 37: Removing Crankshaft Oil Seal (Pulley End) 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Installing 

NOTE:

A PTFE seal (Teflon) -2- is gradually being introduced instead of the inner coil 
spring seal -1-. This has a wider sealing lip. PTFE oil seals are installed free of 
oil and grease. When a PTFE seal is installed, then only such a seal may be 
installed as a replacement part!

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

Fig. 38: Identifying Oil Seals (Crankshaft, Pulley End) 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Before installing, remove oil remains from crankshaft journal with a clean cloth.  

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

PTFE sealing rings 

z

Mount guide sleeve T10053/1 onto crankshaft journal. 

Fig. 39: Mounting Guide Sleeve Onto Crankshaft Journal 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Slide oil seal over guide sleeve onto crankshaft journal.  

z

Press in oil seal onto limit stop using press sleeve T10053 and bolt T10053/2 (M16 x 1.5 x 60). 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

Fig. 40: Pressing In Crankshaft Front Oil Seal (PTFE) 
Courtesy of VOLKSWAGEN OF AMERICA, INC.

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

 

 

 

 

 

 

 

Content   ..  1155  1156  1157  1158   ..