Volkswagen New Beetle. Manual - part 1155

 

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Volkswagen New Beetle. Manual - part 1155

 

 

Fig. 30: Sealing Flanges And Flywheel/Drive Plate (Engine Codes BDC, BGD) 
Courtesy of VOLKSWAGEN OF AMERICA, INC.

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

Differences Between Sealing Rings 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

Fig. 31: Identifying Differences Between Sealing Rings
Courtesy of VOLKSWAGEN OF AMERICA, INC.
 

Installation position of intermediate plate 

NOTE:

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For clarity reasons, individual sealing rings for sealing flange are also 
shown. Only replace sealing flange complete with oil seal.  

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A PTFE seal (Teflon) -2- is gradually being introduced instead of the inner 
coil spring seal -1-. This has a wider sealing lip.  

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PTFE oil seals are installed free of oil and grease.  

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A radial shaft seal of older design (with annular spring) may be replaced 
with a PTFE oil seal, but not vice versa.  

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When a PTFE seal is installed, then only such a seal may be installed as a 
replacement part!  

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

Fig. 32: Installing Intermediate Plate Onto Sealing Flange
Courtesy of VOLKSWAGEN OF AMERICA, INC.
 

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Install intermediate plate onto sealing flange and slide onto dowel sleeves (arrows).  

Crankshaft oil seal - pulley end, replacing 

Special tools, equipment, testers, measuring instruments and auxiliary items required 

For coil spring seals: 

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2080 A Fitting sleeve  

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3203 Oil seal extractor  

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3266 Fitting sleeve  

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3415 Counterhold  

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V.A.G 1331 Torque wrench (5 ... 50 N.m)  

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V.A.G 1332 Torque wrench (40 ... 200 N.m) 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

 

 

 

 

 

 

 

Content   ..  1153  1154  1155  1156   ..