Volkswagen New Beetle. Manual - part 1153

 

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Volkswagen New Beetle. Manual - part 1153

 

 

Fig. 26: Locking Ribbed (Drive) Belt Tensioning Element 
Courtesy of VOLKSWAGEN OF AMERICA, INC.

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

z

Remove ribbed belt.  

Installing 

z

Install in reverse order. 

After completing repairs always: 

z

Start engine and check belt running. 

Belt drive without air conditioning compressor

NOTE:

z

Ensure, before installing ribbed belt, that all ancillaries (Generator, 
air conditioning compressor, power steering pump) are secured 
tightly.  

z

When installing the ribbed belt observe belt direction of rotation and 
that the belt is seated correctly in the belt pulleys.  

z

On models which do not have an air conditioning system place the 
ribbed belt over the Generator pulley last.  

z

For models with an air conditioning system place the ribbed belt over 
the air conditioning compressor last.  

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

Fig. 27: Identifying Belt Drive Without Air Conditioning Compressor 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Belt drive with air conditioning compressor

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

Fig. 28: Identifying Belt Drive With Air Conditioning Compressor 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

SEALING FLANGES AND FLYWHEEL/DRIVE PLATE, REMOVING AND INSTALLING 

Engine codes AEG, AVH, AZG, BEV 

1. 90 N.m + 1/4 turn (90°) further 

z

Replace  

z

Threads and shoulder must be free of oil and grease  

z

Use counterhold tool 3415 to loosen and tighten  

2. Crankshaft toothed belt sprocket  

NOTE:

The following list refers to items in Fig. 29 .

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

 

 

 

 

 

 

 

Content   ..  1151  1152  1153  1154   ..