Volkswagen New Beetle. Manual - part 1152

 

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Volkswagen New Beetle. Manual - part 1152

 

 

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For ribbed belt tensioning roller, Generator, power steering pump and air conditioning compressor 

See CONDENSER, REMOVING AND INSTALLING . 

31. Cylinder block 

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Removing and installing sealing flange and flywheel/drive plate. See SEALING FLANGES AND 
FLYWHEEL/DRIVE PLATE, REMOVING AND INSTALLING
 .  

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Removing and installing crankshaft. See CRANKSHAFT, REMOVING AND INSTALLING .  

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Disassembling and assembling piston and conrod. See PISTON AND CONNECTING ROD, 
DISASSEMBLING AND ASSEMBLING
 .  

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Engine codes BDC, BGD: Removing and installing oil pump with balancer shaft gear assembly. 
See OIL PUMP WITH BALANCER SHAFT GEAR ASSEMBLY, REMOVING AND 
INSTALLING
 .  

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

Fig. 23: Exploded View - External Engine Block Components (Part II) 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Ribbed belt, removing and installing 

Special tools, equipment, testers, measuring instruments and auxiliary items required 

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T20167 Locking pin  

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

Fig. 24: Identifying Special Tool 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Removing 

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Remove right side insulation tray: 

See NOISE INSULATION, ASSEMBLY OVERVIEW . 

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Remove engine cover.  

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Mark direction of rotation of ribbed belt.  

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Turn tensioning device in direction of arrow to relieve tension on ribbed belt. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

Fig. 25: Relieving Tension On Ribbed (Drive) Belt 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

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Lock tensioning element using locking pin T20167 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

 

 

 

 

 

 

 

Content   ..  1150  1151  1152  1153   ..