Volkswagen New Beetle. Manual - part 1150

 

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Volkswagen New Beetle. Manual - part 1150

 

 

Fig. 20: Securing Air Conditioning Compressor To Towing Eye 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

ENGINE - CRANKSHAFT, CYLINDER BLOCK 

ENGINE, DISASSEMBLING AND ASSEMBLING 

NOTE:

If when repairing an engine, metal shavings or large amounts of small metal 
particles are found in the engine oil, caused for example by partial seizure of 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

Only engine codes BDC, BGD 

z

The balancer shaft gear assembly must be adjusted. See OIL PUMP WITH BALANCER SHAFT 
GEAR ASSEMBLY, REMOVING AND INSTALLING 

crankshaft or conrod bearings. Perform the following work sequences to 
prevent consequential damage once repairs are complete: 

z

Thoroughly clean oil passages  

z

Replace oil spray jets  

z

Replace oil cooler  

z

Replace oil filter  

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

Fig. 21: Disassembling And Assembling Engine (Parts I & II) 
Courtesy of VOLKSWAGEN OF AMERICA, INC.

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

I. See PART I  

II. See PART II  

Part I 

1. 45 N.m  

2. Engine bracket  

3. 25 N.m  

4. Retainer 

z

According to engine versions  

5. Retainer 

z

According to engine versions  

6. Clamp  

7. 10 N.m 

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For engine cover  

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According to engine versions  

8. 20 N.m 

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According to engine versions  

9. Toothed belt guard-upper part  

10. Toothed belt guard, center section  

11. 20 N.m  

12. Washer  

13. Tensioner 

z

Checking semiautomatic toothed belt tensioning roller. See SEMI-AUTOMATIC TOOTHED 
BELT TENSIONING ROLLER, CHECKING
 .  

14. Toothed belt 

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Mark direction of rotation before removing  

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Check for wear  

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Do not kink  

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Removing, installing and tensioning. See TOOTHED BELTS, REMOVING, INSTALLING 
AND TENSIONING
  

15. Rear toothed belt guard  

16. Washer  

17. O-ring 

z

Replace  

18. Coolant pump 

z

Check for ease of movement  

NOTE:

The following list refers to items in Fig. 22 .

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

 

 

 

 

 

 

 

Content   ..  1148  1149  1150  1151   ..