Volkswagen New Beetle. Manual - part 1156

 

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Volkswagen New Beetle. Manual - part 1156

 

 

Fig. 33: Identifying Special Tools And Equipment (1 Of 2) 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

For PTFE seals: 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

Fig. 34: Identifying Special Tools And Equipment (2 Of 2) 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

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3203 Oil seal extractor  

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3415 Counter support  

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T10053 Assembly device  

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V.A.G 1331 Torque wrench (5...50 N.m)  

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V.A.G 1332 Torque wrench (40...200 N.m)  

Removing 

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Remove ribbed belt. See RIBBED BELT, REMOVING AND INSTALLING .  

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Remove toothed (timing) belt. See TOOTHED BELTS, REMOVING, INSTALLING AND 
TENSIONING
 .  

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

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Remove crankshaft toothed belt pulley. To do this counter support sprocket with 3415. 

Fig. 35: Removing Crankshaft Toothed Belt Pulley 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

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To guide seal extractor, thread center bolt into crankshaft onto limit stop by hand. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

Fig. 36: Installing Bolt Into Crankshaft 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

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Unscrew inner part of oil seal extractor 3203 nine turns (approx. 20 mm) out of outer part and lock with 
knurled screw.  

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Lubricate threaded head of oil seal extractor 3203, place it in position and exerting firm pressure screw it 
as far as possible into oil seal.  

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Loosen knurled screw and turn inner part against crankshaft until oil seal is pulled out. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

 

 

 

 

 

 

 

Content   ..  1154  1155  1156  1157   ..