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z Remove 2065A setting bar from camshaft. z Remove pin. z Turn crankshaft two rotations in engine direction of rotation and set again to cylinder 1 TDC. z Attach bracket to engine block. z Install engine mount (replace mounting bolts). z Tightening torque: 40 N.m (30 ft lb) plus additional 90° (1/4 turn) z Securely install mount for engine to engine bracket (replace mounting bolts) z Tightening torque: 60 N.m (44 ft lb) plus additional 90° (1/4 turn) z Install bracket for subassembly/body z Tightening torque: 25 N.m (18 ft lb) z Install vacuum pump. z Install toothed belt guard, vibration damper, belt pulley, and valve cover. z Install ribbed belt. See RIBBED BELT TENSIONER, REMOVING AND INSTALLING . z Install sound dampening tray and engine cover z Remove pipe between charge air cooler and turbocharger. See CHARGE AIR COOLER z Install fuel filter with bracket z Disconnect fuel supply and return lines at fuel filter. z Install pipe between charge air cooler and intake pipe. See CHARGE AIR COOLER COMPONENTS, z Check Diesel injection pump "start of delivery" See START OF INJECTION, DYNAMICALLY CHECKING AND ADJUSTING Semi-automatic toothed belt tensioning roller, checking Test sequence z Tighten toothed belt with firm thumb pressure. z The mounting bolts should only be used one time, since by design
2003 Volkswagen New Beetle GLS 1998-2004 ENGINE Engine Mechanical - 1.9L 4-Cyl. - ALH, New Beetle
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