Volkswagen New Beetle. Manual - part 1120

 

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Volkswagen New Beetle. Manual - part 1120

 

 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - 1.9L 4-Cyl. - ALH, New Beetle

  

Fig. 32: Installing Setting Bar On Camshaft
Courtesy of VOLKSWAGEN OF AMERICA, INC.
 

z

Centralize setting bar as follows: 

Turn camshaft so that one end of setting bar contacts the cylinder head. Using feeler gauge establish the 
gap at the other end of the setting bar. Place a feeler gauge corresponding to half the gap between setting 
bar and cylinder head. Turn camshaft until the setting bar contacts the feeler gauge. Place a 2nd feeler 
gauge, of same thickness, at the other end between setting bar and cylinder head 

z

Lock injection pump sprocket with pin.  

z

Loosen injection pump sprocket mounting bolts -1-. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - 1.9L 4-Cyl. - ALH, New Beetle

  

Fig. 33: Locking Injection Pump Sprocket With Pin 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

NOTE:

Do NOT loosen hub nut -2-! Otherwise the Diesel injection pump basic 
setting will be altered and cannot be reset with normal workshop 
equipment.

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - 1.9L 4-Cyl. - ALH, New Beetle

  

z

Loosen tensioner.  

z

Install 10-222A support with 10-222A/1 legs as shown. 

Fig. 34: Installing 10-222A Support With 10-222A/1 Legs 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Remove engine mount -1- as follows:  

z

Unscrew bolts (arrows) 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - 1.9L 4-Cyl. - ALH, New Beetle

  

 

 

 

 

 

 

 

Content   ..  1118  1119  1120  1121   ..