Volkswagen New Beetle. Manual - part 1062

 

  Index      Volkswagen     Volkswagen New Beetle 1998-2008 year - service repair manual

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  1060  1061  1062  1063   ..

 

 

Volkswagen New Beetle. Manual - part 1062

 

 

z

Check for distortion. See Fig. 68  

z

Reworking sealing surface. See Fig. 102  

z

Removing and installing. See CYLINDER HEAD, REMOVING AND INSTALLING  

z

After replacement replace entire coolant amount  

22. Oil deflector  

23. Cylinder head cover gasket 

z

Replace if damaged  

z

Coat cylinder head/bearing cap transition points with D 454 300 A2 before installing  

24. Cylinder head cover 

z

With cable guide  

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

Fig. 67: Exploded View Of Cylinder Head Cylinder Head (Aluminum Cylinder Head Cover) 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Checking Cylinder Head For Distortion 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

Fig. 68: Checking Cylinder Head For Distortion 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Max. permissible distortion: 0.1 mm 

Toothed belts, removing, installing and tensioning 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

Adjusting valve timing. 

Special tools, equipment, testers, measuring instruments and auxiliary items required 

z

10-222 A Support device (Modifying guide 10-222 A/21. See MODIFYING GUIDE 10-222 A/21 
FROM SUPPORT DEVICE 10-222 A
 )  

z

10-222 A/8 Adapter  

z

V.A.G 1331 Torque wrench (5...50 N.m)  

z

V.A.G 1332 Torque wrench (40...200 N.m)  

z

T 10020 Two-hole pin wrench  

Fig. 69: Identifying Special Tools 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Modifying guide 10-222 A/21 from support device 10-222 A 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

 

 

 

 

 

 

 

Content   ..  1060  1061  1062  1063   ..