Volkswagen New Beetle. Manual - part 1063

 

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Volkswagen New Beetle. Manual - part 1063

 

 

Support device 10-222A is required to support engine/transmission assembly.

A new hole is required on guide 10-222 A/21 to secure adapter 10-222 A/8. 

Fig. 70: Identifying 10-222 A/21 & 10-222 A/8 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Dimensions given are in mm. 

z

Drill a 12.5 mm diameter (arrow) in guide 10-222 A/21.  

Removing 

z

Remove engine cover.  

z

Removing right side insulation tray: 

See NOISE INSULATION, ASSEMBLY OVERVIEW 

z

Remove ribbed belt. See RIBBED BELT, REMOVING AND INSTALLING .  

z

Remove tensioning element for ribbed belt.  

z

Remove coolant expansion tank (coolant hoses remain connected).  

z

Remove toothed belt guard, upper part.  

z

Set camshaft pulley to TDC No. 1 cylinder by turning crankshaft. 

Mark on camshaft sprocket must align with arrow on toothed belt guard

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

Fig. 71: Aligning Mark On Camshaft Sprocket With Arrow On Toothed Belt Guard 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Mount support 10-222A with legs 10-222A/8 as shown. 

Fig. 72: Mounting Support With Legs On Engine 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Remove engine mounting -1- as follows: 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

Fig. 73: Removing Engine Mounting 
Courtesy of VOLKSWAGEN OF AMERICA, INC.

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

z

Remove bolts (arrows).  

z

Loosen bolt (arrow -A-). 

z

Remove vibration damper/belt pulley. 

Fig. 74: Removing Vibration Damper/Belt Pulley 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Remove engine bracket from cylinder block. 

Fig. 75: Removing Engine Bracket From Cylinder Block 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

NOTE:

z

Only remove engine mounting when the engine is secured with 
the support bracket 10-222A.  

z

The engine bracket must be only released when the engine 
mounting is removed.  

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

 

 

 

 

 

 

 

Content   ..  1061  1062  1063  1064   ..