Volkswagen New Beetle. Manual - part 1056

 

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Volkswagen New Beetle. Manual - part 1056

 

 

Fig. 51: Securing Counter Support Tool To Drive Plate
Courtesy of VOLKSWAGEN OF AMERICA, INC.
 

Position of counter support tool:  

A. To loosen  

B. To tighten  

Installing drive plate 

z

Locate drive plate and packing plate with recesses -1-.  

z

Install new bolts -3- and tighten to 30 N.m. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

Fig. 52: Installing Drive Plate 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Measure dimension -a- at three different outer holes of drive plate (120° offset) and calculate average. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

Specification: 19.5...21.1 mm 

Fig. 53: Measuring Clearance Between Drive Plate And Engine Block 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

If the specification is not attained: 

z

Remove drive plate again and install shim -2-. Again tighten bolts -3- to 30 N.m. 

NOTE:

Measure through hole in drive plate to milled surface of cylinder block. To 
do this unhook intermediate plate (See Fig. 32 ).

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

Fig. 54: Installing Drive Plate With Shim 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Tighten bolts to 60 N.m and 90° (1/4turn) further (turning further can be done in several stages).  

CRANKSHAFT, REMOVING AND INSTALLING 

Engine codes AEG, AVH, AZG, BEV 

NOTE:

z

Before removing the crankshaft, prepare a suitable place to set it to 
ensure that the sensor wheel (item -8-) is free and does not get damaged.  

z

When stripping and assembling the engine it should be secured to the 
engine frame with engine and transmission bracket VW 540 and 
supplementary set VW 540/1B.  

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

 

 

 

 

 

 

 

Content   ..  1054  1055  1056  1057   ..