Volkswagen New Beetle. Manual - part 1054

 

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Volkswagen New Beetle. Manual - part 1054

 

 

Fig. 46: Removing Crankshaft Toothed Belt Pulley 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

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Drain engine oil.  

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Remove oil sump. See OIL SUMP, REMOVING AND INSTALLING .  

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Unbolt front sealing flange.  

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Take off sealing flange, release using light blows with a rubber headed hammer if necessary.  

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Remove sealant residue from cylinder block with a flat scraper. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

Fig. 47: Removing Sealant Remains On Front Sealing Flange 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

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Cover oil seal with a clean cloth.  

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Remove sealant remains on sealing flange with a rotating plastic brush (wear protective goggles).  

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Clean sealing surfaces. Surfaces must be free of oil and grease.  

Installing 

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Cut off tube nozzle at front marking (nozzle approx. 3 mm diameter).  

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Apply silicone sealing compound, as shown, to clean sealing surface of sealing flange. 

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Thickness of sealant bead (arrows): 2 ... 3 mm 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

Fig. 48: Applying Silicone Sealing Compound To Sealing Surface Of Front Sealing Flange 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

NOTE:

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Before applying sealing bead, cover the oil seal with a clean 
cloth.  

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The sealing compound bead must not be thicker, otherwise 
excessive sealing compound will enter the sump and may block 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

PTFE sealing rings 

Coil spring seals 

Continuation for all seals 

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Install sealing flange immediately and lightly tighten all bolts.  

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Tighten sealing flange securing bolts using an alternating sequence and torque to 15 N.m.  

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Remove excess sealing compound.  

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Install sump. See OIL SUMP, REMOVING AND INSTALLING .  

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Install crankshaft toothed belt pulley and counter support with 3415. Torque bolts to 90 N.m + 1/4 turn 
(90°) further. 

the oil suction pipe strainer.  

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Note the use-by date of the sealant.  

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The sealing flange must be installed within 5 minutes of 
applying the silicone sealing compound.  

NOTE:

Use guide sleeve T10053/1 to fit sealing flange with the oil seal already 
installed.

NOTE:

Use guide sleeve 2080 A to fit sealing flange with the oil seal already installed.

NOTE:

The sealant must be allowed to cure for approx. 30 minutes after installing the 
sump. After this time the engine may be filled with engine oil.

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

 

 

 

 

 

 

 

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