Volkswagen New Beetle. Manual - part 1052

 

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Volkswagen New Beetle. Manual - part 1052

 

 

Fig. 38: Identifying Oil Seals (Crankshaft, Pulley End) 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Before installing, remove oil remains from crankshaft journal with a clean cloth.  

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

PTFE sealing rings 

z

Mount guide sleeve T10053/1 onto crankshaft journal. 

Fig. 39: Mounting Guide Sleeve Onto Crankshaft Journal 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Slide oil seal over guide sleeve onto crankshaft journal.  

z

Press in oil seal onto limit stop using press sleeve T10053 and bolt T10053/2 (M16 x 1.5 x 60). 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

Fig. 40: Pressing In Crankshaft Front Oil Seal (PTFE) 
Courtesy of VOLKSWAGEN OF AMERICA, INC.

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

Coil spring seals 

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Lightly oil sealing lip of oil seal.  

z

Mount guide sleeve from 2080 A onto crankshaft journal. 

Fig. 41: Mounting Guide Sleeve Onto Crankshaft Journal 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Slide oil seal over guide sleeve.  

z

Press seal against limit stop using press sleeve from 3266. To do this, use old center bolt for crankshaft 
toothed belt sprocket: 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

 

 

 

 

 

 

 

Content   ..  1050  1051  1052  1053   ..