Volkswagen New Beetle. Manual - part 1053

 

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Volkswagen New Beetle. Manual - part 1053

 

 

Fig. 42: Pressing Oil Seal (Coil Spring Seal) 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

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Press seal against limit stop.  

Continuation for all seals 

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Install crankshaft toothed belt pulley and counter support with 3415.  

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Tighten new center bolt to 90 N.m plus 90° (1/4 turn) further (turning further can be done in several 
stages). 

NOTE:

Thread and shoulder must be free of oil and grease. 
Installing toothed belt and adjusting timing. See TOOTHED BELTS, 
REMOVING, INSTALLING AND TENSIONING .

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

Fig. 43: Installing Crankshaft Toothed Belt Pulley And Counter Support 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

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Install ribbed belt. See RIBBED BELT, REMOVING AND INSTALLING .  

Front sealing flange, removing and installing 

Special tools, equipment, testers, measuring instruments and auxiliary items required 

For PTFE seals: 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

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3415 Counter support  

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T10053 Assembly device  

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V.A.G 1331 Torque wrench (5...50 N.m)  

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V.A.G 1332 Torque wrench (40...200 N.m)  

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Hand drill with plastic brush attachment  

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D 176 404 A2 Silicone sealant  

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Flat scraper  

Fig. 44: Identifying Special Tools And Equipment (1 Of 2) 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

For coil spring seals: 

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2080 A Installation sleeve  

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3415 Counterhold  

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

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V.A.G 1331 Torque wrench (5 ... 50 N.m)  

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V.A.G 1332 Torque wrench (40 ... 200 N.m)  

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Hand drill with plastic brush attachment  

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D 176 404 A2 Silicone sealant  

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Flat scraper  

Fig. 45: Identifying Special Tools And Equipment (2 Of 2) 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Removing 

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Remove ribbed belt. See RIBBED BELT, REMOVING AND INSTALLING .  

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Remove tensioning element for ribbed belt.  

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Remove toothed (timing) belt. See TOOTHED BELTS, REMOVING, INSTALLING AND 
TENSIONING
 .  

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Remove crankshaft toothed belt pulley. To do this counter support sprocket with 3415. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

 

 

 

 

 

 

 

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