Volkswagen Golf Variant / Jetta. Manual - part 597

 

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Volkswagen Golf Variant / Jetta. Manual - part 597

 

 

tended Bit - T10107A- or Long Hex Socket - VAG1669- .

– Remove the stub shaft.

– Remove the stub shaft seal using the Slide Hammer Set -

VW771- and Slide Hammer Set - Hook - VW771/37- .

The seal can also be removed using the Puller - Crankshaft/Pow‐

er Steering Seal - T20143- .
Installing
– Lightly oil the new gasket on the outer circumference.

– Fill the space between the sealing and dust lip halfway with

Sealing Grease - G 052 128- -arrow-.

1. Seals    

209

using Bearing Installer - Multiple Use - 40 - 20- . Do not use a

hammer.
– Insert the stub shaft.
– Tighten the stub shaft bolt to 30 Nm. Push the stub shaft

against the transmission so that the bolt engages in the thread.

– Reinstall the drive axle. Refer to ⇒  Suspension, Wheels,

– Refill any transmission fluid that may have leaked out while

removing the seal. Refer to

⇒ “1 Transmission Fluid, Replacing”, page 70

 .

Note

The transmission fluid must be replaced to assure the transmis‐

sion fluid level is correct.

50 ; Noise Insulation .

1.4

Right Flange Shaft Seal, Replacing

Left side. Refer to

⇒ “1.5 Left Flange Shaft Seal, Replacing”, page 212

 .

Special tools and workshop equipment required
♦ Seal Installer - Flange Shaft - 3305-
♦ Tensioning Strap - T10038-
♦ Socket And Extended Bit - T10107A- or Long Hex Socket -

VAG1669-

♦ Used Oil Collection and Extraction Unit - SMN372500-
♦ Sealing Grease - G 052 128 A1-
Removing

Note

Do not remove both flange shafts from the transmission at the

same time. If the differential bevel gear turns in the differential

then the flange shaft bolts are very difficult to reinstall.

The drive axle must be removed from the transmission and set

to the side. The drive axle is secured with the Tensioning Strap

- T10038- to the suspension strut.

The bolt for the drive axle to wheel bearing housing connection

does not need to be loosened.

– Remove the noise insulation. Refer to ⇒  Body Exterior; Rep.

Gr.  50 ; Noise Insulation .

210

-arrows-.

– Remove right drive axle from transmission flange shaft.
– Tie up the drive axle as high as possible. Do not damage the

paint on the drive axle.

Note

On some engines, the drive axle cannot be tied up so that the

transmission flange shaft can be removed.

Remove the right drive axle. Refer to ⇒  Suspension, Wheels,

– Place the Used Oil Collection and Extraction Unit -

SMN372500- or Drip Tray under the transmission.

– Remove the right flange shaft bolt at the transmission using

the Socket And Extended Bit - T10107A- . Insert two bolts in

the flange and counterhold with a tire iron.

The bolt has 6 mm inner hex. The bolt can also be removed and

installed using the Long Hex Socket - VAG1669- .
– Remove the flange shaft.
– Pry out the sealing ring.
Installing
– Lightly oil the new gasket on the outer circumference.

– Fill the space with the new seal between the sealing and dust

lip halfway with Sealing Grease - G 052 128- -arrow-.

1. Seals    

211

Flange Shaft - 3305- . Do not tilt the seal.

– Install the flange shaft.
– Tighten the new screw to 30 Nm. Push the flange shaft against

the transmission so that the bolt engages in the thread.

– Attach the right drive axle to the flange shaft or install the right

drive axle. Refer to ⇒  Suspension, Wheels, Steering; Rep.

Gr.  40 ; Drive Axles, Removing and Installing .

– Refill any transmission fluid that may have leaked out while

removing the seal. Refer to

⇒ “1 Transmission Fluid, Replacing”, page 70

 .

Note

The transmission fluid must be replaced to assure the transmis‐

sion fluid level is correct.

50 ; Noise Insulation .

1.5

Left Flange Shaft Seal, Replacing

Right side. Refer to

⇒ “1.4 Right Flange Shaft Seal, Replacing”, page 210

Special tools and workshop equipment required
♦ Slide Hammer Set - VW771-
♦ Seal Installer - Flange Shaft - 3305-
♦ Tensioning Strap - T10038-
♦ Socket And Extended Bit - T10107A- or Long Hex Socket -

VAG1669-

♦ Used Oil Collection and Extraction Unit - SMN372500-
♦ Sealing Grease - G 052 128 A1-
Removing

Note

Do not remove all the bolts in the left and right flange shafts at

the same time. If the differential bevel gears rotate, it will be

difficult to install the bolts.

The drive axle must be removed from the transmission and set

to the side. The drive axle is secured with the Tensioning Strap

- T10038- to the suspension strut.

The bolt for the drive axle to wheel bearing housing connection

does not need to be loosened.

– Remove the noise insulation. Refer to ⇒  Body Exterior; Rep.

Gr.  50 ; Noise Insulation .

– Remove the left wheel housing liner. Refer to ⇒  Body Exterior;

Rep. Gr.  66 ; Wheel Housing Liner; Overview - Front Wheel

Housing Liner .

212

 

 

 

 

 

 

 

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