Volkswagen Golf Variant / Jetta. Manual - part 592

 

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Volkswagen Golf Variant / Jetta. Manual - part 592

 

 

❑ 80 Nm
❑ When using the Insert

Tool - 18 mm - T10179- :

65 Nm.

M10 - Bolt

❑ 40 Nm

5. Transmission, Removing and Installing, Jetta from MY 2011    

189

1.6L/77 kW TDI Common Rail Engine

Note

The -arrows- point to the alignment sleeves in the engine.

When removing and installing pay attention to the different bolt lengths.

If necessary the bolt length may differ from the illustration.

M12 - Bolt

❑ 80 Nm
❑ When using the Insert

Tool - 18 mm - T10179- :

65 Nm.

M10 - Bolt

❑ 40 Nm

190

Transmission, Transporting and Se‐

curing To Assembly Stand

Special tools and workshop equipment required
♦ Holding Plate - VW309A-
♦ Transmission Support - VW353-
♦ Engine Sling - 2024A-
♦ Lifting Eyebolt - 3368-
♦ Engine and Gearbox Bracket - VAS6095A-
♦ Shop Crane - VAS6100-
♦ Engine/Gearbox Support Shackle (2 pc.) - 10-222A/12-
♦ Engine Bung Set - VAS6122-
♦ Protective Cap - 02M 409 120- , alternative for Engine Bung

Set - VAS6122-

♦ Protective Cap - 0AM 325 120 A-
Transmission, Transporting

Note

Seal the transmission oil-tight, if necessary. Refer to

⇒ page 192

 .

6. Transmission, Transporting and Securing To Assembly Stand    

191

Caution

Risk of damaging the transmission.
The  vent  on  the  DSG  Transmission  Mechatronic  -  J743-

(-rear 

arrow-) 

and 

the 

transmission 

ventilation

(-left front arrow-) must be sealed tight so that no fluid can leak

out during assembly work.

♦ Fluid that has leaked out of the DSG Transmission Me‐

chatronic - J743- hydraulic area may not be refilled or

checked. Checking the hydraulic fluid level in the DSG

Transmission Mechatronic - J743- is not possible.

♦ If transmission fluid has leaked out, then it is necessary to

perform a transmission fluid replacement. It is not possible

to check the fluid level.

♦ Underfilling or overfilling both fluid systems will impair the

function of the transmission.

– Remove both vent caps -arrows- and seal with clean oil-tight

plugs from the Engine Bung Set - VAS6122- .

Note

On some transmissions, the breather cap on the Mechatronic

is destroyed during removal and must be replaced.

As an alternative to the Engine Bung Set - VAS6122- , the

Protective Cap - 02M 409 120- can be used to seal the trans‐

mission. It is also possible to securely seal the Mechatronic

using the Cap - 0AM 325 120 A- . Refer to Parts Catalog.

– Seal the transmission ventilation and DSG Transmission Me‐

chatronic - J743- vent using clean plugs from the Engine Bung

Set - VAS6122- .

– If necessary, order a new vent cap arrow for the DSG Trans‐

mission Mechatronic - J743- . It must be replaced after instal‐

ling the transmission. Refer to the Parts Catalog.

• The seals must be removed after installing the transmission

and the vent caps must be reinstalled or replaced.

Secure the Transmission on the Transmission Support - VW353- .
Requirement:
• The transmission is sealed so that no fluid can leak out. Refer

to 

⇒ page 192

 .

192

 

 

 

 

 

 

 

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