Volkswagen Golf Variant / Jetta. Manual - part 590

 

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Volkswagen Golf Variant / Jetta. Manual - part 590

 

 

the Engine Support Bridge - 10-222A- .

– Mount the Engine Support Bridge - 10-222A- on the suspen‐

sion strut towers and have a second technician hold it to

prevent it from tipping.

– Push the Engine Support - Basic Set - Square Pipe -

T40091/1- -6- from the front left and right through the Engine

Support Bridge - Engine Support 28 - 10-222A/28- -7- and

place on each side of the Engine Support - Supplement Kit -

Movable Joint - T40093/4- -5-.

– Slide the Engine Support - Basic Set - Rail with Holes -

T40091/2- -4- with the Engine Support - Supplement Kit Mount

- T40093/5- -9- in the Engine Support - Supplement Kit -

Moveable Joint - T40093/4- -5-.

– Install the locking pins into the Engine Support - Basic Set -

Rail with Holes - T40091/2- -4- and secure it with the cotter

pins.

1 - Engine Support Bridge - En‐

gine Support 31 - Adapter 2 -

10-222A/31-2-
2 - Engine Support - Basic Set

- Moveable Joint - T40091/3-
3 - Engine Support Bridge - En‐

gine Support 31 - Adapter 1 -

10-222A/31-1-
4 - Engine Support - Basic Set

- Rail with Holes - T40091/2-
5 - Engine Support - Supple‐

ment Kit - Movable Joint -

T40093/4-
6 - Engine Support - Basic Set

- Square Pipe - T40091/1-
7 - Engine Support Bridge - En‐

gine Support 28 - 10-222A/28-

with Engine Support Bridge -

Engine Support 28-2

-10-222A/28-2-
8 - Engine Support Bridge -

Spindle - 10-222A/11-
9 - Engine Support - Supple‐

ment Kit - Mount 5 - T40093/5-
10 - Engine Support - Bracket

w/Spindle and Hook -

10-222A/10-

– Tighten all the threaded connections on the Engine Support

Bridge hand-tight. While doing so, adjust the height of the En‐

gine Support Bridge parallel over the Engine Support Bridge -

Engine Support 28 - 10-222A/28- .

5. Transmission, Removing and Installing, Jetta from MY 2011    

181

spindles, but do not lift it.

Remove all bolts -1 and 2- from the transmission bracket.
– Then lower the engine/transmission slightly using the Engine

Support Bridge - 10-222A- spindle so that the transmission

bracket can be removed.

A maximum of 5 turns are enough to remove the transmission

bracket.
In many cases it is not necessary to lower the spindles when re‐

moving the transmission later.

To remove the transmission 0AM, the Transmission Support -

3282- is equipped with the Transmission Support - Mounting Plate

59 - 3282/59- and positioned on the Engine and Gearbox Jack -

VAS6931- .
– Align the arms of the Transmission Support so that they match

up with the holes in the Transmission Support - Mounting Plate

59 - 3282/59- .

– Install the mounting elements as illustrated on the Transmis‐

sion Support - Mounting Plate 59 - 3282/59- .

– Place the Engine and Gearbox Jack - VAS6931- under the

vehicle.

• The arrow symbol on the Transmission Support - Mounting

Plate 59 - 3282/59- points in the direction of travel.

– Align the Transmission Support - 3282- so that it is parallel to

the transmission.

– Transmission Support - Pins 29 - 3282/29- are inserted in the

»rear« hole for the pendulum support.

– Mount both remaining mounting elements on the transmission

as shown. While doing this, place the drift plate under the

transmission housing and not under the Mechatronic.

– Secure the transmission with a Tensioning Strap - T10038- .
– Support the transmission by lifting it from underneath using the

Engine and Gearbox Jack - VAS6931- .

The transmission is disconnected from the engine in this position.
– Remove the remaining engine/transmission connecting bolts.
– Remove transmission from engine »while being careful of se‐

lector lever cable« and lower transmission.

Note

The distance between the engine flange and transmission

flange should be approximately 50 mm before lowering the

transmission.

Pay attention to all lines and coolant hoses when lowering the

transmission.

182

Always replace the needle bearing -arrow- after separating the

engine and transmission.

If the needle bearing in the crankshaft is damaged, the gears

will no longer shift correctly.

Gr.  13 ; Crankshaft; Needle Bearing in Crankshaft, Replacing .

Transport the transmission and secure to the assembly stand.

Refer to

⇒ “6 Transmission, Transporting and Securing To Assembly

Stand”, page 191

 .

Install the transmission. Refer to

⇒ “5.3 Transmission, Installing, Jetta MY 2011”, page 183

 .

If the transmission is going to be shipped:
The bracket is located on the front of the transmission in some

cases.
– Remove the bracket if a »new« transmission is being installed,

because brackets are not equipped on »new« transmissions.

– Install the right flange shaft. Refer to

⇒ “1.4 Right Flange Shaft Seal, Replacing”, page 210

 .

5.3

Transmission, Installing, Jetta MY 2011

Note

The list of required special tools is under the “Transmission,

Removing” procedure. Refer to

⇒ “5.1 Transmission, Removing, Jetta 2011 with 1.4L/90 kW

TFSI Engine and 1.4L/118 kW TSI Engine”, page 166

Install the engine/transmission mount without tension. Refer

10 ; Engine, Removing and Installing .

Install in reverse order of removal. Nevertheless, important steps

should be named here:
Tightening specifications. Refer to

⇒ “5.4 Tightening Specifications”, page 188

 .

5. Transmission, Removing and Installing, Jetta from MY 2011    

183

in some cases. Reattach this bracket to the »new« transmis‐

sion.

Some vehicles have a cover over the engaging levers.
The cover prevents dirt from getting in.
Tightening specification: 8 Nm.
– Remove the right flange shaft to install the transmission.

184

 

 

 

 

 

 

 

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