Volkswagen Golf Variant / Jetta. Manual - part 588

 

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Volkswagen Golf Variant / Jetta. Manual - part 588

 

 

T40091/2- -7- with the Engine Support - Supplement Kit -

Mount - T40093/5- -8- in the Engine Support - Supplement Kit

- Movable Joint - T40093/4- -4-.

– Install the locking pins into the Engine Support - Basic Set -

Rail with Holes - T40091/2- -7- and secure it with the cotter

pins.

1 - Engine Support Bridge - En‐

gine Support 31 - Adapter 2 -

10-222A/31-2-
2 - Engine Support - Basic Set

- Moveable Joint - T40091/3-
3 - Engine Support Bridge - En‐

gine Support 31 - Adapter 1 -

10-222A/31-1-
4 - Engine Support - Supple‐

ment Kit - Movable Joint -

T40093/4-
5 - Engine Support - Basic Set

- Square Pipe - T40091/1-
6 - Engine Support Bridge - En‐

gine Support 28 - 10-222A/28-

with Engine Support Bridge -

Engine Support 28-2

-10-222A/28-2-
7 - Engine Support - Basic Set

- Rail with Holes - T40091/2-
8 - Engine Support - Supple‐

ment Kit - Mount 5 - T40093/5-
9 - Engine Support Bridge -

Spindle - 10-222A/11-

❑ Engaged in the engine

lifting eye -arrow-.

Continuation for All Vehicles
– Tighten all the threaded connections on the Engine Support

Bridge hand-tight. While doing so, adjust the height of the En‐

gine Support Bridge parallel over the Engine Support Bridge -

Engine Support 28 - 10-222A/28- .

– Lightly tension the engine/transmission assembly via the En‐

gine Support Bridge - 10-222A- spindle, do not lift.

5. Transmission, Removing and Installing, Jetta from MY 2011    

173

Support Bridge - 10-222A- spindles so that the transmission

bracket can be removed.

A maximum of 5 turns are enough to remove the transmission

bracket.
In many cases it is not necessary to lower the spindles when re‐

moving the transmission later.

To remove the transmission 0AM, the Transmission Support -

3282- is equipped with the Transmission Support - Mounting Plate

59 - 3282/59- and positioned on the Engine and Gearbox Jack -

VAS6931- .
– Align the arms of the Transmission Support so that they match

up with the holes in the Transmission Support - Mounting Plate

59 - 3282/59- .

– Install the mounting elements as illustrated on the Transmis‐

sion Support - Mounting Plate 59 - 3282/59- .

– Place the Engine and Gearbox Jack - VAS6931- under the

vehicle.

• The arrow symbol on the Transmission Support - Mounting

Plate 59 - 3282/59- points in the direction of travel.

– Align the Transmission Support - 3282- so that it is parallel to

the transmission.

– Transmission Support - Pins 29 - 3282/29- are inserted in the

»rear« hole for the pendulum support.

– Mount both remaining mounting elements on the transmission

as shown. While doing this, place the drift plate under the

transmission housing and not under the Mechatronic.

– Secure the transmission with a Tensioning Strap - T10038- .
– Support the transmission by lifting it from underneath using the

Engine and Gearbox Jack - VAS6931- .

The transmission is disconnected from the engine in this position.
– Remove the remaining engine/transmission connecting bolts.
– Remove transmission from engine »while being careful of se‐

lector lever cable« and lower transmission.

Note

The distance between the engine flange and transmission

flange should be approximately 50 mm before lowering the

transmission.

Pay attention to all lines and coolant hoses when lowering the

transmission.

174

Always replace the needle bearing -arrow- after separating the

engine and transmission.

If the needle bearing in the crankshaft is damaged, the gears

will no longer shift correctly.

Gr.  13 ; Crankshaft; Needle Bearing in Crankshaft, Replacing .

Transport the transmission and secure to the assembly stand.

Refer to

⇒ “6 Transmission, Transporting and Securing To Assembly

Stand”, page 191

 .

Install the transmission. Refer to

⇒ “5.3 Transmission, Installing, Jetta MY 2011”, page 183

 .

If the transmission is going to be shipped:

The bracket is located on the front of the transmission in some

cases.
– Remove the bracket if a »new« transmission is being installed,

because brackets are not equipped on »new« transmissions.

– Install the right flange shaft. Refer to

⇒ “1.4 Right Flange Shaft Seal, Replacing”, page 210

 .

5.2

Transmission, Removing, Jetta 2011

with 1.6L/77 kW TDI CR Engine

Special tools and workshop equipment required
♦ Engine Support Bridge - 10-222A-
♦ Transmission Support - 3282-
♦ Support Elements for transmission (determine when mounting

the Mounting Plate on the Transmission Support )

♦ Engine and Gearbox Jack - VAS6931-
♦ Tensioning Strap - T10038-
♦ Engine Support - Basic Set - T40091-
♦ Engine Support - Supplement Kit - T40093A-
♦ Transmission Support - Pins 29 - 3282/29-
♦ Transmission Support - Mounting Plate 59 - 3282/59-
♦ Socket And Extended Bit - T10107A-
Brief Description
The transmission is removed downward by itself without the en‐

gine.
The battery, the air filter and the starter are removed »from

above«.

5. Transmission, Removing and Installing, Jetta from MY 2011    

175

cover in the left front wheel housing and the pendulum support

are removed »from below«.
Removing
– Move the selector lever into »P«.
– Remove the engine cover from the cylinder head.

Note

The battery ground cable must be disconnected to perform the

following procedure. See if a coded radio is installed. If so, obtain

anti-theft coding beforehand.

– Disconnect the battery ground cable. Refer to ⇒  Electrical

Connecting .

23 ; Diesel Direct Injection System; Overview - Air Filter .

– Remove the battery and the battery tray. Refer to ⇒  Electrical

Equipment; Rep. Gr.  27 ; Battery; Battery, Removing and In‐

stalling .

27 ; Starter; Starter, Removing and Installing .

– Remove the lock washer in the direction of -arrow-.
Always replace the circlip on the selector lever cable.

176

 

 

 

 

 

 

 

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