Volkswagen Golf Variant / Jetta. Manual - part 589

 

  Index      Volkswagen     Volkswagen Golf Variant (2007), Jetta (2005) - service repair manual

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  587  588  589  590   ..

 

 

Volkswagen Golf Variant / Jetta. Manual - part 589

 

 

Use pliers to remove the lock washer. Do not use a sharp-

edged lever. Otherwise the selector lever cable could get

damaged.

Remove the cable bracket -A- and selector lever cable from

the transmission, if necessary. To do this, remove the bolts

-arrows-. These bolts must be replaced.

Bolt tightening specification -arrows-: 8 Nm +90° additional

turn.

– Remove the selector lever cable from the ball head on the se‐

lector lever using, for example, a Pry Lever - 80-200- .

The selector lever cable can also be slid back slightly from the

cable bracket and later removed when lowering transmission. Pay

attention to the selector lever cable when lowering the transmis‐

sion.

Caution

Risk of damaging transmission components.

♦ Never touch the contacts in the transmission connector.

The control module as well as the Mechatronic can be de‐

stroyed by static discharge.

– To discharge any static electricity, touch vehicle ground with

hand (without wearing a glove). Refer to 

⇒ page 12

 .

– Release the connector lock on the Mechatronic by pulling in

the direction of the -arrow- and remove the connector.

– Remove the upper bolts between the engine and the trans‐

mission.

These tools are suitable for this.

5. Transmission, Removing and Installing, Jetta from MY 2011    

177

Gr.  50 ; Noise Insulation .

– Remove the left front housing liner. Refer to ⇒  Body Exterior;

Rep. Gr.  66 ; Wheel Housing Liner; Overview - Front Wheel

Housing Liner .

– If equipped, remove the heat shield above the right drive axle

40 ; Drive Axles, Removing and Installing for the tightening

specification.

178

gitudinal member. By doing so, the shaft will not interrupt

further work.

Do not damage the surface of the shafts. For this reason, plastic

cable ties or Tensioning Straps - T10038- are very suitable.

Both drive axles are attached to the suspension strut with the

Tensioning Strap - T10038- .

– Remove the right flange shaft bolt at the transmission using

the Socket And Extended Bit - T10107A- . Insert two bolts in

the flange and counterhold with a tire iron.

The bolt has 6 mm inner hex. The bolt can also be removed and

installed using the Long Hex Socket - VAG1669- .

Note

Check the seal for leaks before removing the flange shaft. If

the seal has leaks, replace it when installing. Refer to

⇒ “1.4 Right Flange Shaft Seal, Replacing”, page 210

 .

If necessary, tie the drive axle up just far enough so that it is

possible to remove the transmission flange shaft.

Remove the right drive axle. Refer to ⇒  Suspension, Wheels,

– Remove the flange shaft.
– Seal the flange shaft opening with a suitable plug.

– Remove all of the front brackets from the transmission.

5. Transmission, Removing and Installing, Jetta from MY 2011    

179

Rep. Gr.  50 ; Plenum Chamber Cover; Plenum Chamber

Cover, Removing and Installing .

– Remove the bolts -arrows- for the left and right lock carrier

retaining brackets.

– Remove the lower mounts on the Engine Support Bridge - En‐

gine Support 28 - 10-222A/28- and replace them with the

Engine Support Bridge - Engine Support 28-2 - 10-222A/

28-2- .

– Remove the bolts -arrows- for securing the engine support

bridge on the lock carrier from the Engine Support Bridge -

Engine Support 28-2 - 10-222A/28-2- .

• Use the bolts present in the Engine Support Bridge - Engine

Support 28-2 - 10-222A/28-2- for attaching the Engine Support

Bridge - Engine Support 28 - 10-222A/28- . Not the bolts for

the retaining bracket.

– Install the Engine Support Bridge - Engine Support 28 -

10-222A/28- and tighten the bolts to 8 Nm -arrows-.

Caution

A second technician is needed to mount the Engine Support

Bridge on the vehicle to prevent the Engine Support Bridge

from tipping.

– If there are hose and cable connections located near the en‐

gine lifting eyes for the Engine Support Bridge - 10-222A- ,

these must now be removed.

Install the Engine Support Bridge - 10-222A- as shown.

180

 

 

 

 

 

 

 

Content   ..  587  588  589  590   ..