Volkswagen Golf Variant / Jetta. Manual - part 576

 

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Volkswagen Golf Variant / Jetta. Manual - part 576

 

 

Equipment; Rep. Gr.  27 ; Battery; Battery, Removing and In‐

stalling .

- Air Filter Housing .

System; Overview - Air Filter .

System Components .

50 ; Noise Insulation .

– Connect the Vehicle Diagnostic Tester and 

Perform basic

measurement

. Refer to

⇒ “7.3.3 Basic Measurement, Performing”, page 13

 .

– If necessary, place the plug on the »removed« Mechatronic.
Now the Mechatronic can be sealed for shipping.

3.6

Overview - Shift Forks with Mechatronic Removed

N - Idle/Neutral Transmission

Position »in the Center«
R - Reverse Gear

❑ If reverse gear is engag‐

ed then the extended

Mechatronic plunger

gets caught behind the

transmission housing.

– For this reason, move

the Mechatronic by

hand into the removal

position. Refer to

⇒ “3.5  DSG Transmis‐

sion Mechatronic J743 ,

Installing”, page 119

 .

3. DSG Transmission Mechatronic J743     

125

126

Transmission, Removing and Instal‐

ling, Jetta from MY 2005, Golf Wagon

from MY 2007 and Golf Wagon from

MY 2010

Information for transmissions with different output shafts. Refer to

⇒ “4.1 Transmissions with Different Output Shafts”, page 127

 .

Vehicles with Gasoline Engine

⇒ “4.2 Transmission, Removing, Vehicles with 1.4L/90 kW TFSI

Engine and 1.4L/118 kW TSI Engine”, page 127

Vehicles with Diesel Engines

⇒ “4.4 Transmission, Removing, Vehicles with 1.9L 77 kW TDI

PD Engine”, page 143

4.1

Transmissions with Different Output

Shafts

Transmissions with Different Output Shafts
A - Stub Shafts »through 11/2008«
B - Flange Shafts »from 12/2008«
Vehicles with Stub Shafts on the Transmission
On transmissions with stub shafts, it is necessary to remove the

drive axles for the transmission removal. Only shafts whose joints

are not bent can be reattached to the output shaft. These drive

axles must be removed because of this.
Vehicles with Flange Shafts on the Transmission
The drive axles are removed from transmissions with flange

shafts. This allows the transmission to be removed. In some ca‐

ses it is necessary to remove the right flange shaft from the

transmission. This gives enough free space for the transmission

removal.

Both drive axles are attached to the suspension strut with the

Tensioning Strap - T10038- .

4.2

Transmission, Removing, Vehicles with

1.4L/90 kW TFSI Engine and 1.4L/118

kW TSI Engine

Special tools and workshop equipment required
♦ Engine Support Bridge - 10-222A-

4. Transmission, Removing and Installing, Jetta from MY 2005, Golf Wagon from MY 2007 and Golf Wagon from MY 2010    

127


Brief Description
The transmission is removed downward by itself without the en‐

gine.
The battery, the air filter and the starter are removed »from

above«.
The noise insulation under the engine/transmission, the lower

cover in the left front wheel housing and the pendulum support

are removed »from below«.
Removing
– Lift the vehicle, all four take-up points of lifting platform at the

same height.

– Move the selector lever into »P«.
Only On Vehicles with Stub Shafts

Note

Do not set the vehicle on the ground any more after removing the

drive axle bolt at the wheel bearing housing.

– Press the brakes and remove both drive axle bolts -arrow-

(second technician).

Filter; Overview - Air Filter Housing .

128

 

 

 

 

 

 

 

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