Volkswagen Golf Variant / Jetta. Manual - part 574

 

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Volkswagen Golf Variant / Jetta. Manual - part 574

 

 

Note

Use pliers to remove the lock washer. Do not use a sharp-

edged lever. Otherwise the selector lever cable could get

damaged.

Remove the cable bracket -A- and selector lever cable from

the transmission, if necessary. To do this, remove the bolts

-arrows-. These bolts must be replaced.

Bolt tightening specification -arrows-: 8 Nm +90° additional

turn.

– Remove the selector lever cable from the ball head on the se‐

lector lever using, for example, a Pry Lever - 80-200- .

– Push the selector lever all the way toward the cable bracket

by hand.

– Remove the selector lever.
– Remove the cover.

Caution

The Mechatronic does not »get caught« after the next step.

This means it will fall out under certain circumstances. Secure

the Mechatronic to the transmission with a bolt to prevent it

from falling down.

3. DSG Transmission Mechatronic J743     

117

of -arrow-.

(Press in the direction of travel to the left).
The gear selector that is »caught« will also be pushed back and

it will be possible to remove the Mechatronic.

– After completing the work on the Mechatronic and it is instal‐

led, fill the transmission fluid via the parking lock.

Note

When filling the transmission with transmission fluid via the

parking lock, it is not necessary to remove the transmission

bleed cap on the parking lock cover. It is possible to fill the

transmission fluid directly on the parking lock.

Procedure, capacities and transmission fluid specification. Re‐

fer to 

⇒ “1 Transmission Fluid, Replacing”, page 70

 .

– Lubricate the seal in the parking lock cover with Sealing

Grease - G 052 128 A1- .

– Attach the cover and gearshift lever again.

118

lector lever again and install the new lock washer.

– Always replace the circlip on the selector lever cable.
– Adjust the selector lever cable. Refer to

⇒ “2.6 Selector Lever Cable, Adjusting”, page 94

 .

3.5

DSG Transmission Mechatronic -

J743- , Installing

Special tools and workshop equipment required
♦ Guide Bolt - Mechatronic - T10406-

Note

The fluid in a »new« Mechatronic is already filled correctly.

The new Mechatronic is already sealed with the Protective

Cap - 0AM 325 120 A- .

Do not dispose of the packaging and the closure cap for the

vent pipe of a new Mechatronic after unpacking it. They are

required for returning the removed Mechatronic.

Installing

Note

It must be certain that all shift forks are in -N- »in the center« and that the transmission is engaged in the neutral

position.

3. DSG Transmission Mechatronic J743     

119

engaged«.
– Shift each fork into every setting consecutively. Then remove

all gears and set the shift forks back into »center position«.

Note

»Center position, neutral, neutral position«, otherwise the transmission will not work.

The front wheel can be turned slightly for support. Then the forks

will shift »easier«.
– Clean the sealing surface that the Mechatronic will later rest

on.

Oil residue on the sealing surface causes the future error diag‐

nosis to be »leaking«.

120

 

 

 

 

 

 

 

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