Volkswagen Golf Variant / Jetta. Manual - part 575

 

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Volkswagen Golf Variant / Jetta. Manual - part 575

 

 

Make sure all 4 gear positioners stick out 25 mm -a-.

Caution

Use caution when handling. Pry the plunger out of the Mecha‐

tronic and make sure it is not being supported on the sensors.

– Please clean the Mechatronic sealing surface.

3. DSG Transmission Mechatronic J743     

121

G641- . The clip must not be damaged.

The Assembly Lever - T10407- is inserted between the engaging

lever and the transmission housing.
The two alignment sleeves -1 and 2- for centering the Mecha‐

tronic on the transmission housing must be installed.
– Mount the Mechatronic.
– When handling and mounting, make sure the shift forks are

not accidentally pushed out of their position.

– Also pay attention to the engaging lever and plunger at the

Mechatronic.

– Install 7 new bolts hand-tight.
– Remove the Guide Bolt - Mechatronic - T10406- again.

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socket when doing so.

– Pull the plungers out far enough until they fit correctly in the

sockets.

The plungers can be brought into position using a bent welding

wire hook (self-made).
– Now check the plunger positions once again.

Plungers that are positioned incorrectly will damage the Mecha‐

tronic.
– Diagonally tighten the Mechatronic to 10 Nm.

– Turn the Assembly Lever - Mechatronic - T10407- to the right

and remove.

– Install the Transmission Input Speed Sensor 3 - G641- .
– Watch the sensor. The clip must not be damaged.
• The sensor must fit completely in its retainer and must be

touching the transmission housing. Replace the Mechatronic

if the sensor is »loose« or if the clip is broken.

3. DSG Transmission Mechatronic J743     

123

Caution

Danger of causing damage to transmission components.

♦ Never touch the contacts in the transmission connector.

The control module as well as the Mechatronic can be‐

come damaged by the static discharge.

– To discharge any static electricity, touch vehicle ground with

hand (without wearing a glove). Refer to 

⇒ page 12

 .

– Connect and lock the Mechatronic connector.

– Attach all of the front brackets to the transmission.

Some Vehicles have A Cover Over the Engaging Levers.
The cover prevents dirt from getting in.
Tightening Specification: 8 Nm.
Now fill the transmission fluid. Refer to

⇒ “1 Transmission Fluid, Replacing”, page 70

 .

– Install the starter. Refer to ⇒  Electrical Equipment; Rep. Gr. 

27 ; Starter; Starter, Removing and Installing .

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Content   ..  573  574  575  576   ..