Volkswagen Golf Variant / Jetta. Manual - part 523

 

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Volkswagen Golf Variant / Jetta. Manual - part 523

 

 

taining brackets to the tightening specification. Refer to ⇒ 

Body Exterior; Rep. Gr.  50 ; Lock Carrier; Lock Carrier - At‐

tachments .

– Install the battery tray and the battery. Refer to ⇒  Electrical

Equipment; Rep. Gr.  27 ; Battery; Battery, Removing and In‐

stalling .

Housing, Removing and Installing .

– Connect the battery and follow the procedure regarding what

to do after connecting a battery. Refer to ⇒  Electrical Equip‐

ment; Rep. Gr.  27 ; Battery; Battery, Disconnecting and

Connecting .

– Install the left front wheel housing liner. Refer to ⇒  Body Ex‐

ing Liner, Removing and Installing .

50 ; Noise Insulation .

– Install the wheel. Refer to ⇒  Suspension, Wheels, Steering;

Rep. Gr.  44 ; Wheel Installation Tightening Specifications .

3.3

Tightening Specifications

Transmission to Engine, vehicle with 2.0L Engine

Item

Bolt

Quantity

Nm

1

M 12 x 50

2

80

2

M 12 x 135

♦ Also starter to

transmission

2

80

3

M10 x 50

3

40

4

M 12 x 60

1

80

-A- alignment sleeves for centering

Transmission Support to Transmission
– Replace the bolts.

Bolts -arrows-

40 Nm +90°

108

Bolts -arrows-

60 Nm +90°

Component

Nm

Bracket for lower starter plug wires

20

Ground cable to engine/transmission bolt

20

3. Transmission, Removing and Installing, Jetta from MY 2011    

109

Transmission, Transporting

Special tools and workshop equipment required
♦ Transmission Support Jig - 3336-
♦ Shop Crane - VAS6100-
– Attach the Transmission Support Jig - 3336- to the clutch

housing.

– Move the support arm on the sliding bar using the locking bolt

-arrow-.

Number of visible holes = 6.
– Lift the transmission using the Shop Crane - VAS6100- and

the Transmission Support Jig - 3336- .

– Set the transmission down, for example, into the transport

container.

110

Transmission Fluid, Checking

Special tools and workshop equipment required
♦ Torque Wrench 1331 5-50Nm - VAG1331-
♦ Triple Square Socket Driver - 3357-
or
♦ 17 mm inner hex socket
Transmission fluid specification. Refer to the Parts Catalog.
– Remove the noise insulation. Refer to ⇒  Body Exterior; Rep.

Gr.  50 ; Noise Insulation .

– Remove the plug for checking the transmission fluid level

-arrow-.

The level is correct when the transmission fluid comes up to the

bottom edge of oil filler hole.
– Tighten the plug -arrow- to the tightening specification. Refer

to

⇒ Fig. ““Different Versions of Fluid Fill and Drain Plugs”“ , page

111

 .

Note the following when filling for the first time:
– Remove the plug -arrow-.
– Add transmission fluid until it reaches the lower edge of the

filler hole.

– Install the plug -arrow-.
– Start the engine, engage a gear and let the transmission turn

for approximately two minutes.

– Turn off the engine and remove the plug -arrow-.
– Add transmission fluid until it reaches the lower edge of the

filler hole.

– Tighten the plug -arrow- to the tightening specification. Refer

to

⇒ Fig. ““Different Versions of Fluid Fill and Drain Plugs”“ , page

111

 .

50 ; Noise Insulation .

5. Transmission Fluid, Checking    

111

 

 

 

 

 

 

 

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