Volkswagen Golf Variant / Jetta. Manual - part 524

 

  Index      Volkswagen     Volkswagen Golf Variant (2007), Jetta (2005) - service repair manual

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  522  523  524  525   ..

 

 

Volkswagen Golf Variant / Jetta. Manual - part 524

 

 

Transmission, Disassembling and

Assembling

⇒ “6.1 Transmission Overview”, page 112
⇒ “6.3 Overview - Transmission Housing Cover and 5th Gear,

Removing and Installing”, page 114
⇒ “6.4 Overview - Clutch Housing, Removing and Installing”, page

115
⇒ “6.5 Overview - Input Shaft, Output Shaft, Differential Selector

Mechanism and Shift Rods, Removing and Installing”,

page 116
⇒ “6.6 Disassembly and Assembly Sequence”, page 117

6.1

Transmission Overview

1 - 1st Gear
2 - 2nd Gear
3 - 3rd Gear
4 - 4th Gear
5 - 5th Gear
6 - Transmission Housing Cov‐

er
7 - Transmission Housing
8 - Reverse Drive Gear
9 - Selector Mechanism

❑ (Shift forks)

10 - Clutch Housing
11 - Input Shaft
12 - Output Shaft
13 - Differential

112

Overview

l - Overview - Removing and

Installing, Transmission Hous‐

ing Cover and 5th Gear. Refer

to

⇒ “6.3 Overview - Transmis‐

sion Housing Cover and 5th

Gear, Removing and Instal‐

ling”, page 114

 .

ll - Overview - Removing and

Installing Clutch Housing. Re‐

fer to

⇒ “6.4 Overview - Clutch Hous‐

ing, Removing and Installing”,

page 115

 .

lII - Overview - Input Shaft,

Output Shaft, Differential Se‐

lector Mechanism and Shift

Rods Removing and Installing.

Refer to

⇒ “6.5 Overview - Input Shaft,

Output Shaft, Differential Se‐

lector Mechanism and Shift

Rods, Removing and Instal‐

ling”, page 116

 .

6. Transmission, Disassembling and Assembling    

113

Overview - Transmission Housing Cover and 5th Gear, Removing and In‐

stalling

1 - Transmission Housing
2 - 5th Gear Wheel

❑ Installation position. Re‐

fer to 

⇒ page 125

 .

3 - Circlip

❑ Replace after removing
❑ Selecting thickness. Re‐

fer to 

⇒ page 125

 .

4 - Seal
5 - Transmission Housing Cov‐

er

❑ If the transmission

housing cover is instal‐

led when transmission

is installed, check the

fluid level and fill if nec‐

essary. Refer to

⇒ “5 Transmission Fluid,

Checking”, page 111

 .

6 - Bolt

❑ 5 Nm and 90° additional

turn

❑ Replace after removing

7 - Circlip

❑ Replace after removing
❑ Selecting thickness. Re‐

fer to 

⇒ page 125

 .

8 - Synchronizer Hub with

Locking Collar and Stop Ring

for 5th Gear

❑ Disassembling and as‐

sembling. Refer to

⇒ “1.1 Input Shaft, Dis‐

assembling and Assembling”, page 149

 .

9 - 5th Gear Synchronizer Ring
10 - 5th Gear Wheel
11 - Needle Bearing

❑ For 5th gear

12 - 5th Gear Shift Fork

❑ Disassembling and assembling. Refer to 

⇒ “9 Shift Forks, Disassembling and Assembling”, page 133

 .

13 - Mounting Pin

❑ For 5th gear shift fork

114

Overview - Clutch Housing, Removing and Installing

1 - Bolt

❑ 25 Nm

2 - Flange Shaft with Pressure

Spring

❑ Removing and instal‐

ling. Refer to

⇒ “6.6 Disassembly and

Assembly Sequence”,

page 117

 .

❑ Assembling. Refer to

⇒ “2.1 Differential, Dis‐

assembling and Assem‐

bling”, page 173

 .

3 - Bolt

❑ 5 Nm and 90° additional

turn

❑ Replace after removing

4 - Clutch Housing

❑ Servicing. Refer to

⇒ “7 Transmission

Housing and Clutch

Housing, Servicing”,

page 127

 .

5 - Transmission Housing

❑ Servicing. Refer to

⇒ “7 Transmission

Housing and Clutch

Housing, Servicing”,

page 127

 .

6 - Clutch Release Lever

❑ With guide sleeve and

release bearing

❑ Removing and instal‐

ling. Refer to

⇒ “4.2 Clutch Release Lever with Release Bearing and Guide Sleeve, Removing and Installing”,

page 44

 .

7 - Bolt

❑ Information and tightening specification: -item 2- 

⇒ Item 2 (page 43)

 .

6. Transmission, Disassembling and Assembling    

115

 

 

 

 

 

 

 

Content   ..  522  523  524  525   ..