Volkswagen Golf Variant / Jetta. Manual - part 512

 

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Volkswagen Golf Variant / Jetta. Manual - part 512

 

 

far as stop.

Note

The selector bracket is only partially shown to provide a better

illustration.

– Insert the end -A- of the pressure spring into the guide from

the top.

– Pull the end -B- of the pressure spring downward and insert it

next to the guide (toward the ball head).

• Pay attention to the guides (see upper illustration) in the next

work procedure.

• They must not break off.
– Carefully remove the shift housing and shift lever guide from

the Press Piece - Block - T10083- .

– Move the selector bracket all the way to the rear opposite

mounting holes for shift and selector cable -arrow 1-.

– Grease the ball stud.
– Press the ball stud into the selector bracket -arrow 2-.
• The guides -A- and the tabs -B- must not be damaged.

– Place the shift housing with the shift lever guide into the larger

cavity -arrow- in the Press Piece - Block - T10083- .

64

far as stop.

– Pry the upper end -A- of the pressure spring over the pin on

the selector bracket.

• Use a new bearing shell -B-.
– Grease the bearing shell and the shift lever guide bearing.
– Press the bearing shell all the way onto the shift lever guide

bearing.

– Remove the shift housing from the Press Piece - Block -

T10083- .

– Insert the bottom end -C- of the pressure spring into the guide.
– Pry the upper end -A- of the pressure spring over the pin on

the selector bracket.

– Push the bearing shell into the shift housing -arrows-.
• All retaining tabs must engage.
– If equipped install the shift lever in the shift housing.

– Secure the shift cable and selector cable on the shift housing

with lock washers -2 and 3- and -3-.

– Install the shift cable -1- on the gearshift lever and selector

cable -4-on the selector lever inside the shift housing.

1. Shift Mechanism, Servicing    

65

⇒ Item 2 (page 60)

 on the base plate.

Caution

There is a danger of causing damage to the gearshift housing

and base plate.
Tension the gearshift housing only slightly.

– Bend the tabs -arrow- back over all around the base plate to

secure it (only the tabs on the left side of the base plate are

shown in the illustration).

Note

If only one Over-Center Spring Assembly Tool - T10178- is

available, instead of a second Over-Center Spring Assembly

Tool - T10178- the Toothed Belt Tensioner - T10020- can be

used.

A 200 x 25 x 5 mm flat iron can be used in place of an Over-

Center Spring Assembly Tool - T10178- .

A 350 X 30 X 5 mm flat iron can be used in place of an Engine

Support Bridge - Engine Support 25 - 10-222A/25- .

– The tabs can be bent back over using the Wedge - T10357- .
- A- = Puller - Counterstay - 22/4-
– Glue a new seal on the gearshift housing .
– Install the gearshift mechanism. Refer to

⇒ “1.8 Selector Mechanism, Removing and Installing”,

page 70

 .

1.7

Overview - Operating Cables

Note

Lubricate the bearing areas and the sliding surfaces. Refer to the Parts Catalog for the grease allocation.

66

❑ Attach to the cable re‐

tainer -item 11-

⇒ Item 11 (page 68)

 .

❑ Installation position. Re‐

fer to

⇒ “1.1 Shift Mechanism

Installation Position”,

page 52

 .

❑ from 11/2006 changed

fastener on shift lever in‐

side shift mechanism

-item 8-

⇒ Item 8 (page 60)

2 - Selector Cable

❑ Attach to the cable re‐

tainer -item 10-

⇒ Item 10 (page 67)

 .

❑ Installation position. Re‐

fer to

⇒ “1.1 Shift Mechanism

Installation Position”,

page 52

 .

❑ from 11/2006 changed

fastener on selector

bracket inside shift

mechanism -item 6-

⇒ Item 6 (page 60)

3 - Lock Washer

❑ Replace after removing

4 - Gearshift Housing
5 - Lock Washer

❑ Replace after removing
❑ Be careful not to dam‐

age the cables when re‐

moving them

6 - Hex Bolt

❑ 20 Nm
❑ Quantity: 3
❑ for the cable bracket

7 - Cable Bracket

❑ can be made of plastic or metal

8 - Grommet

❑ cable mounting bracket to transmission

9 - Spacer
10 - Cable Retainer

❑ Adjust the gearshift mechanism after installing. Refer to

⇒ “1.10 Selector Mechanism, Adjusting”, page 76

 .

❑ For attaching the selector cable to the relay lever
❑ Do not interchange, cable locking mechanisms for selector cable on linkage lever and for shift cable on

transmission shift lever are different

❑ Is secured with a lock washer in the case of the metal relay lever -item 12- 

⇒ Item 12 (page 68)

❑ From 05/2007 installed in with the plastic relay lever. Refer to 

⇒ “1.11 Plastic Relay Lever”, page 78

 .

❑ Removing from Plastic Relay Lever. Refer to 

⇒ “1.11 Plastic Relay Lever”, page 78

❑ Installing on Plastic Relay Lever. Refer to 

⇒ “1.11 Plastic Relay Lever”, page 78

1. Shift Mechanism, Servicing    

67

 

 

 

 

 

 

 

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