Volkswagen Golf Variant / Jetta. Manual - part 513

 

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Volkswagen Golf Variant / Jetta. Manual - part 513

 

 

⇒ Fig. ““Cable Retainer Allocation”“ , page 69

 .

11 - Cable Retainer

❑ Adjust the gearshift mechanism after installing. Refer to

⇒ “1.10 Selector Mechanism, Adjusting”, page 76

 .

❑ For attaching the shift cable to the transmission shift lever
❑ Do not interchange, cable locking mechanisms for selector cable on linkage lever and for shift cable on

transmission shift lever are different

❑ Allocation. Refer to 

⇒ Fig. ““Cable Retainer Allocation”“ , page 69

 .

12 - Lock Washer

❑ Replace after removing
❑ Not needed for the plastic relay lever

13 - Lock Washer

❑ Replace after removing
❑ Not needed for the plastic relay lever

14 - Bearing Bushing

❑ Not needed for the plastic relay lever

15 - Relay Lever

❑ Installation position. Refer to 

⇒ Fig. ““Selector lever/relay lever installed position”“ , page 70

 .

❑ Adjust the gearshift mechanism after installing. Refer to

⇒ “1.10 Selector Mechanism, Adjusting”, page 76

 .

❑ can be made of plastic or metal
❑ Install the metal relay lever into the bushings -item 14- 

⇒ Item 14 (page 68)

 and secure it with a lock

washer -item 13- 

⇒ Item 13 (page 68)

 .

❑ from 05/2007 plastic relay lever
❑ Relay Lever and Cable Retainer, Removing and installing. Refer to

⇒ “1.11 Plastic Relay Lever”, page 78

❑ The bushings and lock washers are not needed with the plastic relay lever
❑ To install, lubricate. Refer to 

⇒ Fig. ““Lubricating the Relay Lever”“ , page 70

16 - Sliding Shoe
17 - Hex Nut

❑ 23 Nm
❑ Self-locking
❑ Replace after removing

18 - Selector Lever

❑ Installing. Refer to 

⇒ Fig. ““Installing the transmission shift lever”“ , page 69

 .

❑ Installation position. Refer to 

⇒ Fig. ““Selector lever/relay lever installed position”“ , page 70

 .

❑ Adjust the gearshift mechanism after installing. Refer to

⇒ “1.10 Selector Mechanism, Adjusting”, page 76

 .

❑ As of 06/2006 smaller bolt diameter for the cable retainer. Refer to

⇒ Fig. ““As of 06/2006, smaller bolt diameter for the shift cable retainer.”“ , page 69

❑ To install, lubricate. Refer to 

⇒ Fig. ““Lubricating the Gearshift Lever”“ , page 70

68

Cable retainer for:

Dimension “a”

1. - gearshift cable to gearshift lever from

06/2006

8.5 mm

2. - gearshift cable to gearshift lever to 05/2006

10 mm

2. - selector cable to metal relay lever

8 mm

2. - selector cable to plastic relay lever. Refer to

⇒ “1.11 Plastic Relay Lever”, page 78

10 mm

As of 06/2006, smaller bolt diameter for the shift cable retainer.

Mounting pin for gearshift cable retainer

Dimension “a”

through 05/2006

10 mm

from 06/2006

8.5 mm

Installing the transmission shift lever
– When positioning the transmission shift lever, make sure the

tooth gap -arrow A- is placed over the missing selector shaft

teeth -arrow B-.

– Tighten the nut to the tightening specification -item 17-

⇒ Item 17 (page 68)

 .

1. Shift Mechanism, Servicing    

69

via the sliding shoe -arrow-.

Lubricating the Relay Lever
• Lubricate the shaft -A- on the relay lever carefully -arrows- with

0.2 g.

• Refer to the Parts Catalog for the grease allocation.

Lubricating the Gearshift Lever
• Lubricate the selector lever glide track -B-, into which the relay

lever engage, especially carefully.

• Refer to the Parts Catalog for the grease allocation.

1.8

Selector Mechanism, Removing and In‐

stalling

⇒ “1.8.1 Removing”, page 70
⇒ “1.8.2 Installing”, page 73

1.8.1

Removing

Special tools and workshop equipment required
♦ Torque Wrench 1331 5-50Nm - VAG1331-
♦ Allocate the grease for gearshift mechanism. Refer to the

Parts Catalog.

70

anti-theft code.

Disconnect the battery ground cable. Refer to ⇒  Electrical Equip‐

ment; Rep. Gr.  27 ; Battery; Battery, Disconnecting and Con‐

necting .
– Remove the boot with the shifter knob and noise insulation.

Refer to

⇒ “1.4 Boot with Shifter Knob and Noise Insulation, Removing

and Installing”, page 55

 .

– Remove the center console and the center console securing

bracket. Refer to ⇒  Body Interior; Rep. Gr.  68 ; Center Con‐

sole .

– Remove the nuts -arrows-.
– Remove the air filter housing if it is located over the gearshift

Housing, Removing and Installing .

– Remove the gearshift cable lock washer -3- from the gearshift

lever -1-.

– Remove the shift cable from the pins.
Metal Relay Lever
– Remove the selector cable circlip -4- from the relay lever -2-.
– Remove the selector cable from the pins.
Plastic Relay Lever

Disconnecting the Cable Retainer from the Selector Cable
– Pull the securing mechanism all the way forward in direction

of -arrow 1- and then unlock to the left in direction of

-arrow 2-.

– Push the relay lever forward (direction of -arrow 3-).
– The relay lever and the cable retainer must be removed to‐

gether. Refer to 

⇒ “1.11 Plastic Relay Lever”, page 78

 .

Continuation for all Shift Mechanisms

1. Shift Mechanism, Servicing    

71

 

 

 

 

 

 

 

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